Replacing sheaves at base of mast

  • Thread starter Nick Jeszenszky
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Nick Jeszenszky

I am trying to reinstall the main halyard sheave and shaft pin at the base of the mast. The pin came out along with the sheave and it looks like it should be held by a cotter pin inside the mast. That would mean that the mast would need to be unstepped to install the cotter pin through the shaft pin inside the mast. Is there another way of doing this without unstepping the mast? The shaft pin arrangement is the same on the opposite side for the jib halyard and spinnaker. If I wanted to change the sheaves how would I remove the pin?
 

Alan

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Jun 2, 2004
4,174
Hunter 35.5 LI, NY
I'll check mine...

...tomorrow and get back with the answer. Do you have an Isomat mast/boom?
 
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Nick Jeszenszky

Yes, Isomat Mast and Boom

Yes, the mast and boom are both Isomat. The base of the mast has a boss welded on each side to accomodate two sheaves. The clevis pin has a shoulder outside the boss and and a hole for a cotter pin at the opposite end (inside mast end).
 
Dec 25, 2000
5,947
Hunter Passage 42 Shelter Bay, WA
Hi Nick, Charleston Spar bought Isomat...

they have been very helpful when buying mast parts for our boat. See link below. http://www.charlestonspar.com/ Terry
 

Scott

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Sep 24, 1997
242
Hunter 31_83-87 Middle River, Md
pulleys

We just unstepped the mast (Isomat) on our 86 H-31 to rewire, change out all pulleys, lights, etc., two weeks ago. The clevis pin holding the bottom pulleys do not have a cotter pin to secure the clevis. If you look closely, the end of the pin is hollow the first 1/4 inch (+/-) or so to the holes you observed. The holes are actually small slots. The pin is secured by a "safety pin," as per Isomat specs., in which the sides of this semi circular pin protrude thru the slots. It compresses when you insert the clevis and springs back thru slots when fully pushed thru the mast and pulleys - securing the clevis pin. If you lost yours, any "springy" wire cut to the proper length, and formed into a semi-circle, inserted into the bottom of the clevis,I am sure will work. If not Rig Right has them, and anything else you need for your mast.
 
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Nick Jeszenszky

Rig Rite Spring Pin Axle

The clevis pin that I found laying on the deck along with the Delrin sheave definitely had a rusted cotter pin through the hole of the clevis pin. I have since ordered a replacement spring pin axle for two sheaves to fit the Isomat mast base at a cost of over $40 each from Rig Rite. They must be for a sailboat!
 
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