Don't pound it out!
Hello Jim,The replacement of the bearing is not to difficult mentally. It can however be challenging mechanically. If you do not have a device to remove the cutlass while the shaft is installed, www.strutpro.com is such a device, then the shaft will need to be removed from the coupling and removed from the boat. This is a great time to have the shaft trued and it “fit and faced” to the coupling. Something most propeller or shafting shops could do for you. Now you need to remove the cutlass from the strut. DO NOT POUND IT OUT. This is the most common mistake made. This will cause the strut to loosen itself from the bedding, which secures it to the hull now. Big mess when this happens. The cutlass is most likely held in place by a blind interference fit in the strut. The cutlass will also be secured by two setscrews entering the sidewall of the strut and making contact to the cutlass bearings casing. I have removed my cutlass bearing by placing the blade of a hacksaw though the bearing, reconnecting it back up to the handle and making a fore and aft cut though the worn rubber and brass casing of the bearing itself. If this does not relieve the blind fit pressure to allow the bearing to be removed, then attempt to roll the bearing into itself at the cut line. This will reduce the bearings contact allowing it to be slipped out. This will also expose the setscrew locations, so that they can be removed or loosened, if they were not visible from the painted exterior of the strut. In order to get the correct new bearing, you will need to know the shaft diameter and the ID of the strut housing. (example 1” shaft and the ID of the strut apx. 1 ¾”, or a bearing of 1 x 1 ¾.) To install the new bearing, slightly lubricate its exterior housing and tap it into the strut. Reset your setscrews and you should be ready to reinstall the shaft. Since the coupling and shaft were removed, you will need to do a dry alignment and a wet alignment after the vessel is back in the water. There are a ton of online providers of the bearings. The yard that you are pulling your boat at most likely has access to them locally as well. Hope this all helps. Kevin