Halyards - for Steve and everybody else
My halyards seem to wear (chafe) the most at the upper sheave (just inside the mast a few inches from the shackle end. Because the line turns 180 degrees on the sheave, tensile stress is induced on the outside of the curve. This stress is in addition to the tensile stress that's already in the line due to halyard tension. More iportantly, the extra stress is concentrated right on that little section of line on the sheave itself...about three inches total.The halyard also saws back and forth a bit on the sheave as the jib pumps the forestay in gusts or as the boat moves through waves. The line is supposed to turn on the sheave, but when was the last time you checked your sheaves to make sure they were turning as freely as they should? Also, most sheaves won't turn as easily when they're under load from a tensioned halyard.So that's why I cut off a foot or so every couple of years. I first used this method with the jib sheets then extended it to the mainsheet and halyards. The $2 worth of line I discard is a small price to pay for not breaking any lines...and you know when lines break, right? Under the wost conditions, when they are loaded the most.As far as line size, 5/16" is strong enough but 3/8" is easier on the hands. Sta-Set, Sta-SetX or any low-stretch polyester double-braid will work fine. As Kevin mentioned, the buntline hitch won't jam in the halyard exit like an eye splice, it is more compact than a bowline and I find it easy to tie.I also color-coded my lines; white with blue flecks for the jib halyard, white with red flecks for the main halyard. Jib sheets are solid blue, mainsheet is solid white. Vang and backstay adjuster are solid red, but they're at opposite ends of the cockpit. It helps a lot when sailing with inexperienced guests.PeterH23 "Raven"