Removing bottom paint

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Feb 17, 2006
9
- - Nova Scotia
It's time to start thinking about removing the bottom paints from my E25 and start a new process of painting the hull. I've had the boat for 2+ years & haven't repainted her yet. Any advice on how to remove what may be 25 years of old paint? Heat gun? Chemical stripper? Scraping & sanding? Thanks in advance, as always. Mark
 

Tim R.

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May 27, 2004
3,626
Caliber 40 Long Range Cruiser Portland, Maine
Walnut shells

Mark, here is some info on different ways to remove bottom paint. Soda blast - expensive, not DIY, but very effective and fast. Chemical strippers - can be harmfull to gelcoat, messy, mixed results especially in colder climates, DIY or Yard($$$). Scraping/sanding - cheap, you will be in great physical shape when done, tedius but very satisfying. Walnut shell blasting - more than scraping but less than soda blast, DIY, fast, relatively easy to learn technique. Heat - bad idea. You will wreck your boat. I have stripped 3 boats so far. An 18ft, 28ft and 35ft. The 18 and 28 I used the scrape and sand method. The 35 I blasted with shells. It took 1 day. I rented a commercial blasting tank, hood and compressor. Bought 4 50 pound bags of shells and recycled most of them. It cost about $500. Once all the paint is off you will need to fill any voids, do blister repairs or maybe some fairing. I used West system thickened epoxy. The final sanding was with 80 grit using a porter cable 6" DA sander. Once sanded, I applied 4 coats of Interlux interprotect 2000e followed by a coat of red ablative paint and 2 coats of shark white Micron Extra. Finished hull was nice and smooth and well protected. Tim R.
 
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