Walnut shells
Mark, here is some info on different ways to remove bottom paint.Soda blast - expensive, not DIY, but very effective and fast.Chemical strippers - can be harmfull to gelcoat, messy, mixed results especially in colder climates, DIY or Yard($$$).Scraping/sanding - cheap, you will be in great physical shape when done, tedius but very satisfying.Walnut shell blasting - more than scraping but less than soda blast, DIY, fast, relatively easy to learn technique.Heat - bad idea. You will wreck your boat.I have stripped 3 boats so far. An 18ft, 28ft and 35ft. The 18 and 28 I used the scrape and sand method. The 35 I blasted with shells. It took 1 day. I rented a commercial blasting tank, hood and compressor. Bought 4 50 pound bags of shells and recycled most of them. It cost about $500.Once all the paint is off you will need to fill any voids, do blister repairs or maybe some fairing. I used West system thickened epoxy. The final sanding was with 80 grit using a porter cable 6" DA sander. Once sanded, I applied 4 coats of Interlux interprotect 2000e followed by a coat of red ablative paint and 2 coats of shark white Micron Extra.Finished hull was nice and smooth and well protected.Tim R.