I'd be happy to take inputs on this plan.
Ok, I'm running under the assumption I have a very slow leak at the connection between the feed line and evaporator. Disassembly is required to look at it, which to me means if it isn't leaking there now, it certainly will be if I dismount the evaporator. So, the way forward is to add coolant and see what happens. I would like a certified professional to do this. I've found exactly two within reasonable driving distance. Both indicated the job is too small to bother with. That leaves it up to me. I figure the most that can happen is I blow up the compressor and refrigerator, vent refrigerant into the atmosphere, destroying the ozone layer that will kill all life on the surface of the planet. The EPA could fine me as well. I will need the following:
- A R12 to R134a adaptor. The attached picture shows the low pressure side fill fitting with the dust cap removed. This appears to be a R12 fitting. I don't know for sure. All the R134a hoses I've seen have quick disconnect fitting
- Hose with connectors and gauge. Long hoses will be needed as it is a 1.5 ft reach through a hatch to reach the fill fitting. It takes some contortion of my old body to reach it. I'd also like a valve for the fill side and a valve for the refrigerant side. This will make it easier (see procedure, below).
- R134a Refrigerant. It should take much, my guess is less than 3 ounces.
Procedure:
1. Turn off the refrigerator
2. Attached the low pressure side hose to the fill line on the compressor. Attach the fill hose to the R134a can, but don't pierce it yet.
3. Turn on the refrigerator and set the cooling know (0 to 7) to the 4 to 5 position.
2. Allow the compressor and fan to run. Open the valve in the low pressure hose line and monitor the gauge. It will likely read 0 psi or slightly lower due to the compressor vacuum. It might also read 1 or 2 psi, which is low.
3. Pierce the gas can. Open the gas valve for one to no more than 2 seconds. Close the gas valve.
4. Wait about 5 minutes or so, and monitor the evaporator. Frost should develop. If only one side has frost, give it another 1 to 2 sec of gas.
5. Keep going, waiting 5 minutes between gas events and monitor the evaporator. Add gas until 2/3 to 3/4 of the evaporator develops frost. Let the refrigerator compressor cycle off and back on. The key is to not add too much gas. The low pressure side should read 4 to 6 psi.
6. At this point, the entire evaporator should be developing frost. Turn the refrigerator off, remove all lines, install the dust cap on the compressor fill line. Add beer to the refrigerator and turn it back on. Go sailing, return to the dock and enjoy a cold beer.
Add gas as time progresses, as required. When it must be done too often, junk the system and figure out how to install a new one.