Poor foot tension with single-line reefing.
The important thing is not that the clew is tight against the boom, it's that the clew is hauled out very powerfully. If you had a well-set reef, it wouldn't be necessary to put a sail tie on the clew cringle.Excess draft in the lower third of any sail, reefed or not, means that there's not enough tension on the foot.I think that this problem is common, and has little to do with the cut of the sail or anyone's seamanship. It is the fault of single-line reefing. You can never get enough foot tension with this system.I suggest you try the following... Call up rig-rite or usspars.com and get the proper reefing hook to fit your boom toggle, and install it. The hooks cost about $12-$20 depending on the exact model.Unrig the reefing line from the tack cringle, so that the reefing line only pulls down the clew. Basically, you've got a jiffy-reefing system now.Set the first reef at the dock. Notice how much more foot tension you can get because the reefing line is only tensioning the clew, especially outwards toward the boom end.If the shape isn't remarkably better, then you have to conclude that your sail is cut poorly or is blown out. But I bet it will be better. And if you don't like it, it's easy to re-rig the reefing line back into the tack cringle.I installed double-line reefing on my 336, works like a champ. It's in the photo forum.Just my opinion,Paul McGheesv Escape Artisth336