Pulling the stick!
I agree with J. Hrab. Its a fairly simple job compared to a mast with stays, but the mast is larger than a standard stayed mast, and its weight should be respected.I have moved my Vision 3 times and the following is what I have learned. You will have to arrange to have the boat pulled, the mast unstepped, and everything prepared for shipment at its current marina, arrange a special boat carrier to transport your boat, and arrange for a yard at your new port to receive the boat, re-step the mast, and re-launch your boat. Its all 'time and materials', so the more you do yourself, the more you save. I've always done the prep work, and it has cost an average of $300 on each end for yard work and launch services. Also, you might ask you local yard for the name of a reputable boat transport company. They deal with these guys all of the time, and you can probably trust their recommendation (providing its not their uncle with an old pickup truck and a trailor).From my experiences, I would insist on being there during all phases of the project (not the actual truck trip). There is nothing like the owner being present to insure that things are done correctly. There are also things to consider that you care about more than the yard. The following are my suggestions.Preparing for Transport:1)Plan on keeping the interior as clear as possible, since workmen will be working inside and around the mast while unstepping the stick. Use old rugs and blankets to protect the floors and upholstery from damage during the move.2)Remove and fold the sails and pack the hardware in boxes. Mark any lines, electrical connections, and photograph things you may have trouble with during reassembly.3)Remove the bimini/dodger, including the support tubing, fold the canvas and store inside. Wrap the ends of the support tubes with towels taped in place to protect your interior during transport. A good place to get wrapping material for protection is a carpet store. There will often be scraps of carpeting available for free that can be used for wrapping.4)Pull all lines lead to the cockpit back to the mast. Run messenger lines, tied off on both ends, when you pull these lines or you will have a heck of a time getting them back under the front window and sea hood during reinstallation.5)Remove the solid boom vang and boom. Temporarily support the aft end of the boom with the main halyard while removing the vang. This job is much easier with two people, as the boom is long, heavy, and ackward to handle. Reinstall pins and keys in their proper holes so you know where everything goes during reassembly. I left the main sheet assembly attached to the boom and tied it up securely to the boom. Wrap the ends of the boom and vang with old towels/rugs secured with tape to protect the interior of your boat during transport.6)Secure your anchor. If you plan on leaving it in the anchor well, a little padding couldn't hurt. If you have a large anchor that normally stays on the anchor roller (I have a large Bruce), tie it securely in place, pad it well with towels, and leave it there. I've done it this successfully.7) The mast is normally pulled while the boat is still in the water, as the boat is sitting much lower then and the mast is easier to handle at this height. Be present if at all possible! Remove the wind vane/wind instruments and securely pack them. If there isn't a connection for the antenna at the masthead, the antenna can normally be reversed and taped to the mast. Bundle up all halyards where they exit the mast and securely tie them to the mast. Wrap lines around the mast and forestay to secure the forestay to the mast. Protect it and the furling equipment well. The mast collar stays on the mast, and should be taped to keep the metal collar from moving. Its probably caulked in place anyway. Most transport companies carry the mast on special supports on the trailor bed itself. I would suggest paying the yard to wrap the mast for transport. It keeps everything cleaner and more secure.8)Check the main halyard sheaves at the top of the mast at this point. If they need replacement, order them. Its much easier now rather than having to climb the mast later. Garhauer makes some nice metal roller bearing sheaves, but they will probably need a bushing to fit the pin. Garhauer can supply that as well.9)After the mast is stepped, the mast opening on the deck must be covered with plastic to keep out water in case of rain. Remember that many tapes will leave a residue that can be hard to remove after sitting in the sun for as little as a few days. Be prepared to deal with that. This includes taping around the mast.10)You may now start stowing items in the boat. I would do this myself and not leave it to the yard. Many yard workers are not as careful as you would like, and I have had minor damage from the way things are placed in the boat for transport. Double protect everything where it rests against anything in the boat. Remember that hundreds of miles of travel by truck will cause a lot of vibration that can leave rub marks or damage that are hard to deal with later. The boom can rest on the step where you first enter the boat, and go thru into the forward v-birth area, but should to be wrapped well to protect everything. I would also tie the boom down so it can't move around. I haven't used a transport company that could haul the boom on the trailor outside the boat.11)If the boat is pulled and stored on stands waiting for the transport truck, make sure the yard places the stands under the sling support areas. These areas are well supported inside the hull and offer proper support for the boat. There is a large area under the head that is NOT supported by stringers inside the boat. If you see dimpling of the hull under the support stands, the stands should be moved. This is also why you should be on site while loading the boat onto the transport trailer. You want to make sure the support stands on the trailer are supporting the boat in the correct locations.Preparing for Re-launch:1)Be prepared for a very dirty boat. Your boat will be directly behind the exhaust stacks for the truck, and there will probably be diesel exhaust contamination, road dirt, and maybe even some leaves and small tree limbs on your boat. It will need a thorough cleaning.2)Inspect your boat when it arrives at the yard, both inside and out. Have a camera, note any damage and take pictures. The yard is not responsible for transport damage. Most transport companies are very responsible and are careful with your baby, but things can and do happen. That is what insurance is for. Make sure your transport company is insured. Ask to see insurance papers before your boat is loaded.3)Remove most of the items stored in the boat so the yard workers can get in to work on re-stepping the mast. The rear cabin area also has to be cleared so that the thru-hulls can be accessed for launching.4)Insist on being present when they launch your boat! Again, some yard workers are not as responsible as others. You want to make sure its launched properly, all thru-hulls are open, there are no leaks on any fittings, and that the boat is securely tied up at a dock and adequately protected by fenders. One yard almost sunk my boat and then blamed me, even though I was't allowed to be present for the launch. You don't need that headache.5)Have a list prepared of all items you and the yard should do before launch and restepping the mast, but consider it YOUR responsibility, not the yards, to insure they happen properly. 6)Before restepping the mast, make sure the wind vane/wind instruments are installed, the antenna installed properly, and the mast lights are working. Change the main halyard sheaves at this time. This is the time to replace them if necessary, not after the mast is restepped. Clean and lube the sailtrack with something like Sailkote. Also, break loose the metal mast collar from the old caulking, thoroughly clean off the old caulking so new caulking can be applied. Silicone caulking does not seal to already cured silicone, so a good cleaning job is mandatory.7)During restepping, a little SailKote or silicone spray on the mast compression ring really helps it move into proper position on the mast. Don't overdo it. Tighten the mast collar evenly until you have an equal gap between the collar on the boat and the mast collar all around. If the compression ring was installed with a lubricant, be carefull because you can tighten the collars down completely, but are actually squeezing the compression ring out the bottom. Tighten until about a 1/4" gap remains all around. Caulk around the top of the compression ring for a water tight seal.8)Install the headstay, boom, and solid vang, rerun your lines. Aren't you glad you installed those messenger lines?9)Clean and wax your boat.This probably isn't a comprehensive list, but it will get you started. Remember, its your boat, and no one else will cares about it as much as you. Good luck.