PSS Assistance
I have installed several of these PSS's. The main difficulty is removing the shaft coupler. If you have time, spray the coupler shaft area with liquid wrench or wd40 well before trying to remove the unit. The boat has to be out of the water for installation. I know this sounds stupid but you never know!Disconnect the shaft coupler from the transmission flange.Push the shaft aft. Check to see if the coupler is held on with a nut or set screws. Remove nut/set screws. Heat the coupler with a torch or industrial heat gun. Tap with hammer in the forward direction to encourage the coupler from the shaft. 4 hours later, once the coupler is off, remove the key, clean and deburr the end of the shaft.Now you can remove the existing stuffing box.Install the bellows of the PSS onto the stern tube and fasten the clamps. Ensure the stern tube will not come into contact with the first ridge on the inside of the bellows flange. Install the ss donut and use dish soap to help the orings slide over the shaft. Reattach the coupler onto the end of the shaft. Attach theshaft coupler to the transmission. Install 1 set screw into each of the holes in the donut and tighten them up till they just start to grab the shaft, back them out a little. Depending on the size of your shaft will depend on the amount of compression needed on the bellows. Compress the bellows the required amount and tighten the set screws to hold the donut in place. Check the compression amount. If it's ok, install one more set screw on top of the existing ones, to lock them in place.(This is where the problem comes for some installations) Hopefully you have good access, and this job will go smoothly. If you get this done in one day you have done well.