Priming and painting an Iron keel

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Sep 20, 2005
55
None None None
Anyone have advice on priming and painting an iron keel that's rusting through on a 1987 Hunter 28.5? I'd like to redo the hull with barrier coat next off-season, but would like to seal the keel for the coming summer. Jeff
 
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Why don't you wait?

Jeff: Why don't you wait and do it all at the same time. Check out the Interlux site for sealing the keel. They have a very good explaination of the process. Stripping the bottom is a big project so be prepared. There are several postings in the archives on the process. It seems that most of the owners have had OK success with the Peel-away product. I think that you can use the version that comes from the home improvement centers and you will save a bunch of money.
 
Dec 1, 1999
2,391
Hunter 28.5 Chesapeake Bay
Iron Keels

Take a look at this link for info on the 28.5 webstie re taking care of iron keels.
 
Sep 20, 2005
55
None None None
Waiting may be the way to go

Thanks, Steve and Warren I think I may wait, and just do a little grind-and-seal until I do the whole job next Fall. There's a real wealth of info on that 28.5 site that I can use when I start. I've only stripped and redone 1 other hull...much smaller boat...and I'm not looking forward to it, I can tell you! Thanks again Jeff
 
P

Peter J. Brennan

Stripping the bottom

There was a long thread on this subject recently in the Newsgroup rec.boats.cruising. It seems everybody has done it once; nobody has done it twice. When I did it I ground the paint off to the gelcoat (26 foot boat) and put on a barrier coat. The keel was iron and badly rusted and pitted. Grinding did no good, just polished the scale. We eventually resorted to chipping hammers and just sat there pounding away at it all day. Then we applied to appropriate zinc-based primer and barrier coats. It is a job I will never do again, nor will I ever own another boat with an iron keel. Put it off to Fall. Enjoy your summer.
 
Dec 2, 2003
209
Hunter 34 Forked River, NJ
About 12 years ago,

I had the bottom sand blasted, I sealed the iron keel with epoxy, and bottom paint. Each year, since then, I have small rust "blooms" a friend suggested I use Pettit Rustlok Steel Primer. I treat only those areas that "bloom" and this year I had only a few small spots to treat. Seems to work well.
 
B

Bob

Very important

Knowledgeable folks say it is real important to cover the bare metal very quickly once the old rust has been removed. I have been impressed by the performance of PC-17, but don't know how it will do under water, and am currently testing V-50 - supposed to be totally impervious to any kind of osmosis or migration. The latter is touted as the best paint-type coating money can buy, and it might just take the place of barrier coat paints. Very expensive - but worth it if it seals the metal indefinitely.
 
D

Daryl

Iron Keels

Forget grinding or black magic chemicals. I've done that and tried it all. Do nothing unless you are serious. If you are serious sand blast the keel and coat it with epoxy within an hour. Rustlok, VCtar, rust converter and interlux 2000 are all temporary cover ups. Use 3M 5200 on the keel hull joint. Epoxy filler will crack
 
C

Cap'n Ron

Rusty Keel

The best way I know of is to use Ospho Phospate, readily available at West Marine, Kills the rust, it changes it chemically, the fare with whatever your choice is, and epoxy then paint.
 
S

sailortonyb

To Cure or Not to Cure

In order for rust (corrosion cells) to form, 2 things are needed. One is Oxygen, which it gets from exposure to air and the other is an electrolyte (sea water) for electrons to flow from one place to another. Basically, a corrosion cell acts like a battery. If you cut off the air supply by covering it with paint, epoxy or whatever, and cut off the flow of electrons by keeping the surface clean and dry, you have stopped the rust completely. So, Capn Ron and Daryl are both correct. If you treat it like Capn Ron says , you should be OK. However, if you are looking for a miracle cure and do a half ass job of surface preparation and coating, then daryl is correct. The bottom line is, if you cant take the time to to it properly, you are wasting your time.
 
Jun 2, 2004
1,077
Several Catalinas C25/C320 USA
cAST IRON kEEL

I have a C22 with the cast iron swing keel. What I did when refurbishing the bottom was this. I brought the 600# keel to a local shop and had it sandblasted to bare metel and immediately painted with Permatex rust inhibitor from the auto parts store. It chemically treats the metel to prevent rust. It'll work directly on rust to. I then coated with Interlux 2000 Barrier coat along with the hull bottom. Next I coated and faired the keel back to the original airfoil shape followed by 3 coats bottom paint. 5 years later there are no rust blooms save where I came a little to close to those things on the bottom of the ocean that come up and hit your boat! It is a lot of work and I'm not sure I'd go thru it again.
 
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