Plastic Shackles for Sail Slugs Substitute

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May 21, 2009
360
Hunter 30 Smithfield, VA
The plastic shackles on my main keep breaking. Lost 4 the last time out. A fellow sailor suggested sewing a piece of webbed strapping from the sail to the slug instead of using the plastic shackles. Anyone done this? Other recommendations?
 
Mar 26, 2011
3,692
Corsair F-24 MK I Deale, MD
The plastic shackles on my main keep breaking. Lost 4 the last time out. A fellow sailor suggested sewing a piece of webbed strapping from the sail to the slug instead of using the plastic shackles. Anyone done this? Other recommendations?
Yes. Webbing. In a bind you can also lash them with parchute cord; doesn't wear as well, but should last few years.

Sailrite has instructions on their web site.
http://www.sailrite.com/Slugs-Slides-Shackles-Selection-Installation-and-Positioning-Instructions

Some folks use metal shaclkes, but they can cause wear if not well protected and place more strain on the slugs.
 
Oct 6, 2008
857
Hunter, Island Packet, Catalina, San Juan 26,38,22,23 Kettle Falls, Washington
Webbing works well and can be bought at most sewing outlets in 1/2 inch widths. Use a needle palm to shove the needle through.
Ray
 
May 21, 2009
360
Hunter 30 Smithfield, VA
Thanks for the responses. Looks like I have a rainy day project on my hands.
 

BobM

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Jun 10, 2004
3,269
S2 9.2A Winthrop, MA
Have fun. My North Main has webbing. I still lost two and had to restitch one. I followed the Sailrite instructions.
 
Jun 21, 2007
2,117
Hunter Cherubini 36_80-82 Sausalito / San Francisco Bay
Just a thought: How old are the slugs that are breaking? The plastic/nylon will get brittle over time. Particularly if say 1980's vintage. If you are replacing only the ones that are breaking, are the new ones then breaking? Or just the remaining old ones? That was my experience for my 1980 Hunter 36, which I believe still had the original slugs when I bought it in 2007. Now except for the new plastic slugs at the four full length battens (attached to the sail by webbing) all the rest of the new plastic slugs are attached with SS shackles. No slugs have broken in the last four years ... even with many of 20-30kts San Francisco Bay outings to stress them.
 
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Mar 26, 2011
3,692
Corsair F-24 MK I Deale, MD
Just a thought: How old are the slugs that are breaking? The plastic/nylon will get brittle over time.
Good point.

I have replaced most of mine with #3 from the Sailrite link I posted above. I've used these on 2 boats and have found them to be more durable. I have full battens, though to be honest they break between the battens almost as often.
 
Feb 8, 2007
141
Catalina 36 MKII Pensacola Beach, FL
I learned my lesson about this... It could be the way you are raising your sail.
Try raising your boom a bit more with your topping lift before you raise your sail. In my case, this made it a lot easier to raise the sail and reduced the stress on the slugs.
Then after the sail is raised, you can loosen the topping lift.
 

kenn

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Apr 18, 2009
1,271
CL Sandpiper 565 Toronto
When I had the mainsail of our small boat converted to slugs a few years back, I chose slugs with metal loops, and the loft secured them with 3/4" webbing, well stitched behind the bolt-rope. This has been dependable.

I learned my lesson about this... It could be the way you are raising your sail.
Try raising your boom a bit more with your topping lift before you raise your sail. In my case, this made it a lot easier to raise the sail and reduced the stress on the slugs.
Then after the sail is raised, you can loosen the topping lift.
Good advice. I found this out myself last year. The sail will drop like a stone.
 
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