Options for boom refurb (anodizing or painting)

PK123

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Oct 5, 2022
34
Mirage 27 Crescent Beach Marina
I have a 10ft boom that has been through a few owners fixing cleats, eyes, pulleys and a lot of rivet where things used to be. Ive rationalized things to remove the surplus and used an aluminum brazing rod to fill the holes and file and grind level with the surrounding metal. I could get the boom re-anodised although the guys at our local metalworks say that the brazing repairs will most likely discolour as they will be low melting temperature alloys and not the same as the boom in metallurgical properties. Im ok with that but also wondering if there are any other options. Obviously anodizing is bullet proof but thought Id ask on here to see what else might be an option. Thanks in advance!
 
Sep 24, 2018
4,448
Catalina 30 MKIII Chicago
For old holes, perhaps you could throw a rivet or screw in there instead of having it brazed. If you do this after having blasted (to remove the scrapes and scratches) and anodized, then it wouldn't look odd. I'm not a fan of painted spars as the paint always looks terrible after so many years
 
Jan 1, 2006
7,935
Slickcraft 26 Sailfish
I've painted a boom and with the right preparation and a two part epoxy finish you can get a durable and lasting finish.
It looks like, from sailboat data.com, that the Mirage line stopped in 1989. So this boat is 35 years old or thereabouts. What have you got to lose by painting the boom?
 
May 29, 2018
661
Canel 25 foot Shiogama, japan
Imitation carbon fiber wrap.
I am not kidding.
i think it would be a cheap fun experiment.
gary
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jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
24,455
CAL 35 Cruiser #21 moored EVERETT WA
More options are available. Paint and anodizing are classical options. If the anodizing is still good than perhaps you could scratch the surface with a fine scotch bright pad and see if the anodizing will take over.

New ideas like the carbon fiber wrap or a vinyl wrap in lieu of paint might improve the look.

By far paint has been the most used option until now.
 

PaulK

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Dec 1, 2009
1,522
Sabre 402 Southport, CT
We painted our carbon fiber spinnaker pole so it would match the mast & boom. Carbon radar mast is next. Roll & tip.
 
Nov 6, 2020
552
Mariner 36 California
I painted mine a couple of years ago with Epifanes two part polyurethane. My boom was originally powder coated in 1980. I sanded off the powder coating being careful not to sand off the original primer they used under the powder coating. It took three coatings of the Epifanes. but came out with a really tough finish that looks like a brand new powder coated boom. After two years its still in pristine condition.

The boom end caps I had my neighbors body shop paint with car paint, I assume also two part polyurethane (I wanted them black instead of white). They used an auto body aluminum primer under the paint,(brand forgotten) and it came out just as good. Still in pristine condition. They also did a small hatch for me that is in sun 24/7 (black color) and still looks pristine. Two part polyurethane is car paint, so holds up very well to UV.

My friend had her mast and boom done with Awl Grip 2-part polyurethane about 7'ish years ago. Pretty much the same thing as the Epifanes two part polyurethane I believe. She sold the boat last year , but both mast and boom looked pristine. The only problems I saw were spots where stainless bolts were not properly isolated from the aluminum.

I took my boom to my work shop and just rolled and tipped the Epifanes. It was pretty forgiving to apply, but took three coats to get a nice even white finish. Not cheap stuff, but I think its well worth the price.
 
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