O'Day 23 core

Jun 14, 2015
21
Oday 23 Clinton Lake
Hi all,

I have a 1978 O'Day 23 that has some decomposing core under the mast. Befor I cut in, would like to know what the core is made of and generally how thick. I'd like to have the core material before I remove the fiberglass, but may have to be two step.
Thasks for any information.
 
Nov 9, 2012
2,500
Oday 192 Lake Nockamixon
O'day decks are cored with balsa. However, under the mast it would be cored with something more substantial, generally plywood. I have the same issue on my 192, but with the molded raised area under the mast bracket, I'm not sure what it would be. I know a guy on another forum that had a fair amount of cabin top coring to repair on a 222. I asked him what was under his mast step, and he said it was some kind of black stuff. He said "You'll just have to get into it and see." I also asked Rudy, and he just doesn't remember. So, given that I see depression at the corners of the raised "plinth" where it joins the cabin top, I imagine I'm going to have to remove a fair amount of top to see what's going on. I'm planning to try and peel back the carpeted cabin liner gently, so that it can be re-used to hide repairs, and go at it from underneath. Of course, repairing from the deck would be easier, what with gravity aiding rather than dripping all over, that leads to a world of gelcoat matching, and unmatched non-skid pattern, etc. I'm figuring when I get under there, I'll probably wind up laying up with many layers of woven, maybe some mat. Maybe I'll find that there is a block of ply under the plinth... In any case, under the step where the compression post attaches, the is a dimple upwards, so it's not like I can just fill in all the space with a plug of hardwood and glass over it, without cutting, shortening, and re-welding the compression post, which I'm not about to do. Kinda hoping for better weather, or at least more consistently warmer weather to untarp and get into it. I've been burned by snow in March before...
 
Jun 14, 2015
21
Oday 23 Clinton Lake
I know about getting burned by snow. I will just have to saw into it in a few weeks and will let you know what I find.

Clinton Lake Sailor
 
Jun 14, 2015
21
Oday 23 Clinton Lake
Hi all,

Replaced the core under the mast on my O'Day 23. It is 3/8 inch balsa. I replaced with pine. I know that people say it should be the same material, but I didn't have balsa. It was actually fairly easy to do.
 

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Apr 26, 2015
663
S2 26 Mid On Trailer
You took out a big chunk. I've got one soft corner where a bolt is pulling through. I think I will start a little smaller. Good to know what is there. Thanks for the pictures.