Two broken rudders!
Brad,The Finger Lakes area is really fantastic, visited there as a youth in the late 60's.About your problem, can't help you with regard to throwing your rigging over board or fouling the prop etc. I think you have a better handle on those issues now anyway. I can however, hopefully shed some light on rudder failure. The following are accounts of two such failures that happened to me in the last year.Number 119 November, 2002, while sailing my brand new 2003 H-260 (4th time out) in moderate winds (15-18 knots, the strongest breeze yet encountered on this boat), while on a starboard tack and quickly approaching the shore line the rudder separated completely in two pieces just below the gudgeon pin location. We were healed about 20 degrees and I was trying to head up a bit and had also eased the main. I was feeling a pretty fair amount of weather helm just before the rudder failed. My boat has tiller steering. Fortunately, the dealer who sold me the boat was on board inspecting the ballast tank and through hull fittings for a potential leak(s). My dealer's calm while under fire was helpful. We quickly lowered the main and furled the jib. It's a bit interesting to be under full sail and close to shore with zero steering in that kind of breeze. Anyway, we got the outboard started and I was able to sort of "steer" us home. I had to straddle the engine while facing aft and turn the engine by hand to "aim" the boat at the dock. It was sort of a controlled crash landing against the dock due to a following wind but fortunately no one was hurt and the boat received no damage. I recovered the broken rudder because the uphaul line was still attached. These rudders are constructed of a composite of foam fiberglass and may have inherent weaknesses due to their construction. Butch was on his way to the St. Petersburg boat show so he took the broken rudder with him and reported the incident to Hunter. Hunter replaced the rudder and apparently made a recall on that batch of rudders. I thought that was a very good move on their part.Number 2After winter haul-out, we put the boat in on April the 6th and motored over to our dock. Friday the 11th we spent the afternoon cleaning up the boat. Saturday afternoon we sailed up the Senica River about 6.5 miles toward the town of Clemson. The wind was out of the East at 10-14 knots so the entire leg was downwind, a lot of jibing. At this point in the journey we decided to turn to weather. We were on our first weather leg when the rudder broke in two just below the stainless steel housing. This was the second time the rudder had broken and I couldn't believe it. We managed to get the sails down and retrieve the rudder then got the engine started. This steering the boat with the motor is tricky business, very tiring and quite dangerous. My First Mate Donna, was trying to give me a break from this duty when she suddenly lost her footing on the transom and fell into the lake. Fortunately, she missed the propeller but the water was still quite frigid. I had to perform a rescue with a disabled boat I could hardly maneuver. I managed to get a line to her and finally pull her aboard. All this took about two very long minutes. I got her dried off and into some other clothing right away. Unbelievable as it seems, a couple in a bass boat were less than a 200 feet away when all this occurred and didn't even make a move to help.I managed to return us to the dock and make a relatively "safe" landing after a two hour journey that saw me balancing with one foot on the rudder base plate, the other foot steering the engine and a set of white knuckles on the stern rail. Upon our return I was physically and mentally exhausted. This sort of thing just shouldn’t happen. I've sailed this boat six times and two of those times have lost a rudder. Believe me, this is a pretty scary event to have to deal with.I related this story to my dealer the next day. He was understandable concerned and said he was headed for Florida on Monday and would hopefully be able to pick up another rudder. I don't know if it's the rudder set up on this boat or just shoddy rudders, these things are made out of nothing but foam with a 1/8" layer of fiberglass and paint. The last time this happened, Hunter made a “quiet” recall of that batch of rudders, maybe they gave me one of the bad ones as a replacement.EpilogMy dealer drove up from Lake Lanier, GA Friday afternoon with a new rudder and some other miscellaneous replacement stuff we requested. Apparently, the second rudder I received was also part of the faulty batch that Hunter was trying to recall and they just didn’t realize it when they gave it to my dealer. It is my understanding that Hunter contracts the fabrication of some of their rudders including those for the H260.This new rudder seems to be quite a bit more substantial than the last two, a lot heavier. When I installed it in order to locate the hole positions, it took almost no effort at all to downhaul into position. I drilled it for the hold pins and epoxied all the holes put a silicone polish on it and reinstalled.So far so good, the third rudder seems to be the charm. I’ve sailed it over a hundred miles this season in all sort of weather with no problems. Brad, is your H260 a late 2002 or early 2003, if so you may have been sailing with a faulty rudder. If your boat is an older model a pervious owner possibly could have fit it with a faulty rudder. If so, contact Hunter directly, they will be glad to help, I’m sure.A bit on rudder care. Always stow the rudder in the up position when the boat is a float and not in use (i.e. overnight or longer). This puts less long term stress on the steering system and can help prevent water from entering the rudder through very small openings. Examine all drilled holes for proper epoxy seals because water can enter at all these locations also. Examine the entire rudder each time you sail for any damage, cracks, and dings. Remove the rudder once a year and examine all control lines for chafe, inspect all stainless hardware and hold pins. Check the rubber washers located inside the stainless steel housing for wear. R&R any irregularity in the system as soon as it is noted.Fair winds this fall!