Stay tension for the O'Day 222
I don't think anyone really knows what the stay tension is suppose to be on the 222. There's nothing written about it, and Rudy Nickerson didn't seem to know when I asked him. Years ago I bought a Loos Gauge and just picked out a tension number that corresponds to the size of my stays. The only problem I have, is that my mast has 1/8 inch upper stays, and my lowers are 5/32 inch since I changed them over. Right now, I'm re-tuning my mast because I just installed a new CDI furler and had to add a tang to my mast for the fore stay toggle. I noticed a slight bend in my mast, aft. So, I think that I'll have to just put a little slack in my back stay to get the mast straight again. I've always picked a tension for my upper stays, and made my lower side stays about 5 Lbs less, and this has worked out great for my boat. It's almost impossible to get the fore stay tight on a fractional rig without bending the top of the mast back, and I don't think you want that. My main sheet is on a traveler and my chain plates are O'Day 25 chain plate bars. I could go tighter if I wanted to, but I don't really think it's necessary. If you can get a gauge, just pick a number that will correspond to the thickness of the shroud that is not too tight, and get your lower side stays a little less, and you should be in the ball park. Larry is right about the side chain plates. They won't take too much tension. The first thing that lets go on those are the "L" brackets on the bulkhead in the cabin. One of mine broke and that's why I went to the the chain plates that I have. I'm not implying that the ones on your boat will break, but too much tension may cause them to fail. I think that mine failed because of the 5/32 shrouds that I had put on my mast. I think that you're going to have to do some experimenting like I did, Chuck.Joe