I totally forgot that I promised to analyse this mainsail! I went cruising for a couple of weeks and forgot all about it.
Here is the analysis (below).
The shape is pretty good, although the draft is a bit deep in the middle. I'd like to see less than 12 degrees in the middle section.
The leech (exit) of the sail is pretty flat, which is good.
The max depth position of the draft is good.
Apparent wind angle is 30-35 degrees, measured at the masthead (but it was hard to see clearly so I don't know how accurate that is.) That's acceptable for 10 kt TWS, but it could be under 30 degrees to the wind for a Catalina 270, I think, with good sails (including headsail), good trim, and good helming,
If this were my boat I'd the mast head windex vanes to 60 degrees, and then try to keep the pointer inside that for close hauled sailing in good conditions. (On my old Catalina 27, the vanes were set at 55 degrees, and we could sail at about 28 degrees AWA or less in 15+ kt TWS without pinching, in moderate chop)
I would say this sail is still very serviceable for cruising in prevailing wind speeds under 10-12 knot. I'd have to see the shape in higher winds to know what it's like at 15-18 knots TWS. This sail probably needes to be reefed a little earlier than a new on that has a more shallow draft.
Note that this is a footed sail, so the outhaul tension doesn't have much effect on depth of draft. excessive outhaul tension will just stretch the foot permanently and create diagonal wrinkles (this sail might benefit from a tiny bit less outhaul tension, Experiment)
Halyard/cunningham tension won't have much effect on draft position either, since the full battens pretty much dictate the draft position.
I would have to see a video of the telltales to know if there's correct amount twist in it. So I don't have any recommendations on vang and traveler position, , but I'm guessing it could benefit from more twist, since it's got only about 3-4 degrees of twist.
[On edit Note that I've measured battens #2-4, rather than draft stripes. So this analysis is based on measurements at 20%, 40% and 60% up from the foot, rather than 25%, 50% and 75% up. This understates the amount of twist in the sail. ]