You can usually get shorter turnbuckles, but I'm not sure about in lifeline sizes. Otherwise, maybe just cut one terminal off and put a new one on.I'm new to sailboating and my lifelinese are loose even with fully tightened turnbuckles. I want them tighter. Can I get them shortened? What to do?
Absolutely...if they are 'abused'. That term references; people sitting on them, pulling on them, pushing away from docking crashes, pulling up when climbing aboard, tying things to them, etc.So, they do stretch over time?
Get new ones. I went with exactly the same wire as is used for mast stays and have found it very attractive and just as kind to hands and other things as the plastic coated kind. It looks better and is better wire than the cheap stuff they hide inside the plastic. Stainless becomes unreliable when air and oxygen are kept away from it so the plastic coated stuff should never be used.What to do?
With all due respect Ross, I don't believe that it is entirely accurate to say that wire rope does not stretch. All wire stretches under load to some extent. There are two components, permanent stretch and elastic stretch and there are ample sources for the rig designer to secure formulae for the calculation of either. Permanent stretch occurs after manufacture in the initial loading and then is not much of a factor thereafter. Elastic stretch is dynamic and the wire returns to its pre-loading length when the load is removed.....We use wire rope because it doesn't stretch. My lifelines used to be my fore and back stays. ...If the lifelines are loose something moved but the wire didn't stretch.
This from the second link:With all due respect Ross, I don't believe that it is entirely accurate to say that wire rope does not stretch. All wire stretches under load to some extent. There are two components, permanent stretch and elastic stretch and there are ample sources for the rig designer to secure formulae for the calculation of either. Permanent stretch occurs after manufacture in the initial loading and then is not much of a factor thereafter. Elastic stretch is dynamic and the wire returns to its pre-loading length when the load is removed.
Using retired stays for your lifelines is, in effect, using pre-stretched wire and you are essentially correct is saying they won't stretch in that application. In that diameter, it will also not exhibit elastic stretch at loads that would, as you say, move something else.
However, lifeline wire is not rated for the loads that stays are and unless preloaded and adjusted by the factory (unlikely in an older production boat), the owner will likely need to adjust it after it achieves full permanent stretch. While the stanchions will flex, they will not necessarily be bent permanently while this stretching occurs.
New stays and shrouds, likewise, have to be adjusted after initial loading unless pre-stressed. I believe that some rigging companies perform this service, but haven't checked that as fact.
Here are a couple of links for more technical information as a start if anyone is interested in researching the issue
http://tinyurl.com/lp6o5l
http://www.s3i.co.uk/wiretehnical.php
http://tinyurl.com/n9p3cu
Again, we don't really disagree, but again I think not entirely accurate. The stretch ratio is not the same in all wire rope but is a function of the diameter. For 30' of small craft lifeline, that number would be more on the order of .83". While this small amount of stretch is not enough on its own to result in excessive sag, coupled with other factors it could be significant.For practical purposes lifelines made with wire rope do not stretch enough to explain the problem OP has.
1-19 SS rigging wire is for my mind perfect for lifelines and it needs no cover. The cost difference in the sizes is relatively small given the lengths involved so I would use a larger size.
Ross,
Does someone make/distribute lifeline hardware for that size wire that will fit the DIY Johnson swage presses or did you have to carry it to a rigger?
Where did you get your hardware or did you adapt it somehow? I'm planning on replacing my OEM Catalina lines this year and will go with bare wire.
As an aside, Catalina rigged our 2002 C-320's lines very short. I assumed that it was done intentionally to allow for stretch, but we try to protect our lines and they are still at the far end of the turnbuckle and engaging too few threads to suit me. However, if I adjust them any tighter, I can't close the pelican clips.