Leaky oil manifold Universal M25

May 6, 2010
472
1984 Oday 39 79 Milwaukee
I replaced my oil pressure switch last year and redid all the connections on the oil manifold on our boat but I noticed again this week that there some oil has dripped onto the transmission from the oil manifold. Anyone else have problems with leaks in this area? Not sure what else to do at this point.

--
Scott
 
Feb 26, 2004
23,047
Catalina 34 224 Maple Bay, BC, Canada
Scott, I'm somewhat confused. The oil pressure is at the front of the engine, the transmission is at the rear. I'm also confused about the phrase "oil manifold." Can you be more specific. We have tons of M25 engine information on our C34 website (http://www.c34.org/wiki/index.php?title=Diesel_Engine), feel free to poke around, but I don't recall that phrase.
 
May 6, 2010
472
1984 Oday 39 79 Milwaukee
couple of pics

A picture might be helpful?
Here are a couple of photos - one showing the oil manifold - straddling the heat exchanger brackets on top of the bell housing, and another photo showing an exploded diagram of the heat exchanger portion of the M25 parts schematic. Part #20 is the oil manifold. There is a rubber hose from somewhere around the alternator that seems to supply the manifold - I'm wondering if that's what is leaking. As far as I can tell the only thing the manifold is doing is holding the oil pressure switch. I wonder if the purpose of the manifold is to provide easier access to the switch?

https://www.dropbox.com/sh/3y73x3mm4m3go57/vJHVcgYOFW
 
Feb 6, 1998
11,709
Canadian Sailcraft 36T Casco Bay, ME
Here are a couple of photos - one showing the oil manifold - straddling the heat exchanger brackets on top of the bell housing, and another photo showing an exploded diagram of the heat exchanger portion of the M25 parts schematic. Part #20 is the oil manifold. There is a rubber hose from somewhere around the alternator that seems to supply the manifold - I'm wondering if that's what is leaking. As far as I can tell the only thing the manifold is doing is holding the oil pressure switch. I wonder if the purpose of the manifold is to provide easier access to the switch?

https://www.dropbox.com/sh/3y73x3mm4m3go57/vJHVcgYOFW
What did you use to re-seal the threaded fittings into the oil manifold? Normally an oil resistant pipe dope is what you'd want to use. Best to fully clean it 100% then run the motor and wipe a white clean Q-Tip around each fitting to try and locate which one is leaking. Most of the oil senders on those motors go directly into the block and I don't think they used the manifold for very long in production.
 
Dec 1, 2011
75
Catalina 1984 C30 Tall Rig Bow Sprit MD
My 1984 M25 has one. I will be looking mine over now for signs of leaks.
 
May 27, 2012
1,152
Oday 222 Beaver Lake, Arkansas
What MS is saying, is you can probably re-locate the sender directly to the block, where the oil line is coming from, and delete all the other parts, manifold block #20, etc.. The less parts you have the less number of points for potential leaks are possible.

After removing the line at the engine block, if you cant screw the current sender into the block directly, you can either get a different sender with the correct size thread (NAPA, etc..), which is the preferred way, or use an adapter, which is "ok". Either would be far better than the current arrangement.
 
Feb 26, 2004
23,047
Catalina 34 224 Maple Bay, BC, Canada
Now I get it. Thanks for the backup info.

My M25 doesn't have that #20, but we don't have an oil pressure gauge, either. IIRC, the oil pressure sender is on the rear port side, low down on the block.

While shown in the blow up you provided, I suggest that that is probably the very worst place for anything with connections on it. Why? The vibration at the plate that holds the HX on is large. I've had reports of broken plates, and mine did, too. http://c34.org/bbs/index.php/topic,6920.msg46294.html#msg46294

Consider relocating it. Or eliminating it altogether and go from the block to the gauge.

Good luck.
 
Last edited:
Feb 6, 1998
11,709
Canadian Sailcraft 36T Casco Bay, ME
What MS is saying, is you can probably re-locate the sender directly to the block, where the oil line is coming from, and delete all the other parts, manifold block #20, etc.. The less parts you have the less number of points for potential leaks are possible.

After removing the line at the engine block, if you cant screw the current sender into the block directly, you can either get a different sender with the correct size thread (NAPA, etc..), which is the preferred way, or use an adapter, which is "ok". Either would be far better than the current arrangement.
If I am not mistaken the Kubota blocks are tapped JIS (Japanese thread standards) or basically BSPT (tapered) or BSPP (straight threads) for oil senders so you'd likely need a BSPT to NPT adapter or BSPP to NPT I can't recall if the block is tapped parallel threads or tapered...

I have used ones similar to this before..

1/8" BSPT to 1/8" NPT

1/8" BSPP to 1/8" NPT