Leaking Fuel Tank

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Apr 2, 2009
15
Hunter 26 Lake Mille Lacs
I have 1992 Hunter 33.5 and this spring I discovered a fuel tank leak. The tank is squeezed into a rear compartment below the batteries. It is very very difficult to access and I think I will have to cut the battery compartment floor and remove it to gain access to the tank. It is a metal tank (19"Long, 18"Wide, and 14"High). I pumped the tank dry and the leak slowed and finally stopped so my guess the leak is near the bottom of the tank. I can only see the top. Questions:
1. Has anyone done this? (my search showed someone from 2003, but not too many comments)
2. Did you access from top or cut the bulk head in the rear berth?
3. Did you replace with a plastic tank? (I am leaning that way.)
4. Where did you get the replacement? (I have been browsing for one.)
5. How many connections to the tank will I discover? (fill, vent, fuel line to engine, ????)
6. Any other general advice?

Thanks in advance for any help, this is a nightmare for me. The location of the tank makes it almost impossible to work on. Also any hints on how to temporarily remove a steering wheel would be helpful. I see the big nut in the middle of the hub, but that seems too easy. Do you need a wheel puller of some kind? Thanks again.
 

higgs

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Aug 24, 2005
3,736
Nassau 34 Olcott, NY
You have a very unfortunate problem. You don't say what the present tank is made of. If it is stainless or aluminum, and you can locate the spot, then you could have it repaired via a welder if access to the spot is possible.

A bladder might be the way to go if you cut a hole in the top of the tank large enough to insert the bladder.
 

MSter

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Apr 12, 2010
131
Sabre 38' MK II Oriental, NC
If you have an Edson wheel it should come off easily or with a little persuasion ( rubber mallet). Mine is a tapered shaft and often needs to be re-tightened.
Can't help with the fuel tank. Is Hunter any help ?
Mster
 
Sep 15, 2009
6,244
S2 9.2a Fairhope Al
Also any hints on how to temporarily remove a steering wheel would be helpful. I see the big nut in the middle of the hub, but that seems too easy. Do you need a wheel puller of some kind? Thanks again.
if you google the Edson site you will find instructions on this and they are very good.....

regards

woody
 
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