The Fire
Oh, it's all too painful... But since you insist...The prelude is that the batteries were in bad shape. The boat had been out of service for three months in summer 1999 to repair an oil leak in the engine. That's another painful (and expensive) story. The batteries were not maintained while the boat was out of service and we found they would not hold a charge when we got the boat back. She was in the slip all winter with shore power on and the batteries charging. The batteriesd were only three years old, no-name Group 27s, which I intended to replace anyway with Rolls.So on March 31, 2000, I was moving the boat from the winter slip to the summer one, a distance of about one third mile. I was puttering around at idle speed switching fenders and docking lines and then headed for the slip. But then I decided to rev her up and take a little run so I ran the throttle up to cruising and headed out the channel. After about one minute, Bang! Bang! Bang! in quick succession and smoke started pouring out. I did not dare turn the engine off but headed for the slip. Opened the companion way and saw the smoke was coming from there, soon followed by flames. Manged to get one extingusher into the flames and knock it back. Men on the dock came down with a fifty pound dry chemical exinguisher and put the fire out. It was a close one.Damage was entirely confined to the battery compartment under the galley counter. With the door closed and the companionway in place it did not appear there was any damage at all. It was clear that all three batteries had exploded, probably because a surge from the high output alternator when I throttled up shorted them internally. A battery explosion is a steam explosion. The cables all melted and set fire to flammables stored under the galley, things like teak oil.All the galley cabinetry was badly charred on the back side. Plastic-handled galley utensils melted into a single unit that we now display as a piece of art. The CO detector on the forward saloon bulkhead deformed from the heat but still works. Insulation on the port icebox was burned off and the box melted through. All wiring was destroyed. So was the plumbing -- the water tanks dumped to the bilge and probably helped suppress the fire. I credit the wood galley structure with saving the boat. It insulated and charred but did not explode into flame as the fiberglass would have had the fire progressed much further. Fortunately, there was no damage whatever to the boat's structure. No damage occurred in the engine room either thanks to the sliding partition being closed. The adjuster was surpised it had not gone up totally. It was a mess, but by far the biggest mess was the fifty pounds of yellow dry chemical everywhere. It cost $1,800 just to clean that stuff out and we are still finding traces of it, like Christmas tree needles in the carpet in July.The adjustor suggested a couple of places in City Island that could handle repairs. We chose one. They insisted the boat had to be at the yard to make an estimate. So she was towed to Barron's. Big mistake! They hauled her then took weeks to come up with an estimate, presented in such a manner that if we had the work done elsewhere it would still cost us 20% of the estimate plus charges already incurred. Moral: insist on an in situ estimate and keep control of your boat.We did not get the boat back until mid-September. There was simply no excuse. Fortunately, I was in Kosovo on an assignment from mid-June until September otherwise someone would have been murdered. When we did get the boat back, I had to redo most of the wiring myself. It was just neatly but incompetently done. Same for the plumbing. Carpentry was pretty good though. They installed new Rolls batteries, two 4Ds and a Group 30, which required some modifications. The door on the port side is much larger and we lost those drawers. We now have only two drawers in the chart table. But the new batteries are actually easier to tend than the smaller ones were.So we got a new fresh water pump (the old one was also nearly new), and a new on-board charger as well as new batteries. The refrigerator was also kaput but I didn't know if it had just reached the end of its life, hastened by bad handling. So I installed at my expense a new fridge, a Frigoboat keel cooler model. Also replaced most of the Autohelm 4000, the control head and the fluxgate compass. The old ones were not usable because the connecting cables were cut. Anyway, the new fluxgate is much better located. Used to be under the sink where a stray knife tossed into the sink would make the boat go berserk. It is now just abaft the mast in the liquor locker.The insurance reimbursed some $30,000. I think the work was horrendously overpriced, especially in that it took many months and much of it had to be done over. I would have done much better to act as my own contractor and had the work done with the boat in the slip by people I hired.The first principle here is: be nice to your batteries and don't stow flammables near them.By the way, our insurance premium (Boat US and the policy was only two weeks old when the fire occurred) increased only ten percent. I had visions of it doubling or even tripling