Hunter 376 Water Leaking Through Salon Lights -- Solved?

duck21

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Jul 17, 2020
188
Hunter 376 0 Washburn, WI on Lake Superior
Hi all,

We've had issues with water coming in through our salon ceiling lights similar to many Hunter 376 owners (and maybe other models too).

I removed my top panels that cover the line management/blocks and tried resealing the screw holes, but had no luck. I then actually epoxied those holes shut (with just the panels resting on the deck, not secured)...no luck, we still had water intrusion. We have snaps around our top windshield (for attaching a windshield cover), I rebedded all of these, but still had leaks. I was resolving myself to next having to rebed all of the line management blocks, although I wasn't very excited about that (and will say it didn't make sense that water was coming in there, as those blocks are all on raised mounts (above what I would assume is the normal amount of water that flows past that space, and rain/water doesn't directly fall on them as they are covered).

As I was racking my brain on this I happened to get down low and look underneath the windshield window. With that I found something interesting....

It appears that Hunter added three metal brackets, presumably to support the windshield section in the area where the lines run through. Each bracket appears to be held in place by two screws. On my boat I found that two of the three brackets were missing. Three out of the four screws that would have held those brackets in place were missing, just leaving holes in the fiberglass (I'm assuming that at some point in the boats 28 year history a line or lines got snagged or caught on the brackets and ripped them out).

The brackets are 1-3 inches back from the lip of the glass. The area is tight and hard to reach with my fingers, and would have been hard to get any type of sealant or epoxy into the space. The space is tight enough that the picture here is the best I can get. I removed the one remaining screw (it was loose) and cut a thin plastic scraper into strips that were long enough to cover both holes for each section. I then slathered the bottom of the scraper pieces with 3M 4000 and slid them into place.

You can see the edge of one of the scraper pieces under one of the lines (red circle).


Line Management Under Window.jpg


Here's the final piece of scraper after cutting it (for reference):

Scraper.jpg


Fast forward 24 hours, I soaked the area with a hose and have not any leaks through the salon lights.

Now, I've gotten excited and called previous efforts a "win" then found myself disappointed (and food on the table under the lights soggy)...but so far so good, and definitely a new ingress point that I had not previously addressed.

At this point, the third support piece is still there in place, but would not be at all "re-beddable" (with out removing the window) should it start leaking too...so there's that. If I see more leaks I may try to go in and remove that piece then use my final strip of scraper to seal things up.

With that, hopefully this proves useful for other 376 owners (or other Hunters with a similar design who are experiencing the dreaded salon light drip). If you haven't had luck in tracking down salon light drips, give these brackets a look and see if maybe they are the source of your woes.

Also, bah to Hunter for installing almost impossible to see and definitely impossible to maintain hardware...I think future boat designs were different, though, so it was probably just a product of refining things until problems go away.

Thanks for reading!

Doug
 

Attachments

DSqr

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Feb 27, 2010
48
Hunter 376 Racine, WI
Doug,

Thank you. I have been struggling with the same leak for the last couple of years. Like you, I sealed all of the screws on the sea hood and pulled the mast to reseal the wires coming through the base of the mast, but still had some leaks. I noticed that I got water coming in when I scrubbed the deck, around the base of the mast, but never looked where you found the brackets.
Now I just have to re-veneer the table top because the leaks let water get under the finish and ruined it
 

duck21

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Jul 17, 2020
188
Hunter 376 0 Washburn, WI on Lake Superior
The PO for our boat replaced the wood table with a table made of Corian, probably for that exact reason (that said the table is WAY too heavy, so it's on my list to try and re-cut back to a wood table).

FWIW, when I went to remove the single remaining screw I couldn't get a right-angle screw driver to seat well (the screw was too wobbly and I couldn't get my fingers in there to stabilize it). I ended up using a channel lock wrench to grip the sides and turn the screw by 1/4 turns until it came out.

Good luck, hopefully this is the solution for your drips as well!
 
Oct 23, 2019
20
Hunter 376 Tarrytown
Thank you Duck 21. I too am in the leaky salon lights club. Just like the previous authors, have removed every screw that I could find. Rebedded with epoxy. Also have an on again, off again leak that drips to the port speaker reservoir near the forward bulkhead. Actually reservoir is a good phrase. While troubleshooting (many, many times) with the spray hose, the darn leak never materializes. Only by putting a little sprinkler on the cabin top and letting it spray for 30 minutes, can I recreate the %#&^#ing drip! It makes me think that the leak is filling up some basin, that eventually overflows. I am going to try to surgically seal the supports under the windshield window. Thanks for the pics. Boat is now on lake Michigan after a long glorious stint in NY.