more cosmetic than anything
Mike, blisters are really more cosmetic than anything. They form between the gel coat and the outermost layer of fiberglass cloth on the boat, the skinout layer, in 99.999% of the cases if the blisters are smaller than a half dollar. Neither of these layers provide any structural support whatsoever to the hull. Rather, they are present to provide a smooth outer surface. The thick structural layers are deep to the skinout mat and several surveyors have told me that they have never seen water intrusion into these layers. I had about twenty on my boat 2 years ago, had them ground out and filled with epoxy filler and no problems since. Also, I have seen blisters recur on boats that have been stripped and then had a new epoxy "barrier" coat. The problem is not in the gel or epoxy coat but goes all the way back to when the hull was being laid up. The conventional thinking is that either poor quality resins were used or that not enough resin makes it into the skinout mat during manufacture resulting in millions of little "wicks". One surveyor states that the only way to get rid of blisters on a blistering hull forever is to remove the skin out mat completely---wouldn't want to foot that bill. Anyway, If you have a few blisters each time you pull her to do the bottom, so what. Grind them, fill them, and have fun with your boat