Sorry, but this has got to be the most hillbilly thing you can do to a sailboat.
I'm all for clever and cheap mods to make sailing better, but this goes too far. You always have to be able to take sail down while underway, and in almost any conditions.
I don't mean to be rude but (irony), I always find it amusing when someone apologizes for an insensitive comment and then makes it anyway. Not everyone can afford one Beneteau let alone two.
At the time spending $1000 on a new furler and headsail was out of the question. The solution seemed to work well for others so I gave it a shot, with some improvements along the way. I have had rave reviews from my fellow hillbilly trailer friends who have also made theirs.
While it might not be as Bristol as I would like it served me well for 4 years and the couple who had it two years after that.
CaptRon, I made the zippered cover mainly to protect the sail. There are many others in my yard who also use Sunbrella covers to protect their sails. I supposed that if it was good enough to protect the sail the PVC should fair just as well.
As far as using aluminum for a foil I had concerns regarding friction and chafing the fore stay. The PVC seems like a much gentler solution. The thing I liked about the PVC besides being inexpensive ~$12 is that it distributed the load along the length of the fore stay continuously and evenly. I currently have a commercial furler with an aluminum foil that has small 1/2" nylon bearings to prevent chafe. The load is distributed over six 1/2" points along the fore stay.