Walt, so sorry, I started to read your post (#46 in this thread) and I kinda glazed over. Mainly because a) I set the tach for 4 stroke as opposed to 2 stroke, and b) because the tach read 700 rpm at idle under load, and one would expect a motor to run about that slow at idle under load, and then finally c) the motor just does not sound as fast at WOT as all the other outboards I've ever dealt with running on planing hulls. So this all leads me to believe that the motor is really doing its best.
Let's give further examples of my 2hp 2 stroke Suzuki running fast on a 15' boat. Not enough juice to get it on plane, but it moves along and sounds like the motor is running close to WOT RPM spec.
Also have seen a Precision 185 running along with a Honda 2hp 4 stroke, running quite well.
So, given all of that, my conclusion is that my 18.5' O'day 192 is actually probably overpowered with the 5hp 4 stroke, unless, of course, I'm running into a headwind. (Current wouldn't affect this, because a 17.5' displacement waterline is going to make roughly 6 knots through the water, either in still water, or if the boat were to make 4 knots over ground into a 2 knot current. 4+2=6. It's all limited by wavelength. Wavelength is determined by LWL, and the speed of the wave is determined by its wavelength. That's why longer displacement hulls have a faster theoretical hull speed than shorter....) But a headwind will increase the windage resistance, and more power can overcome windage.
Further to this, I see boats like J70s, which are longer than my boat, using a 2hp motor.
On the flip side, I wouldn't re-power with a Honda or Tohatsu 2.3hp, because they don't seem to make high thrust props for them, and I think the high thrust prop makes a difference.
I may go back and try to read your post again.
Ok, fine, I've read your post now. I see how you are trying to demonstrate a change in HP between my props. Which I don't care about.
What I tried to do with a re-prop was to get my motor working closer to a higher RPM range (which it did increase, but not by all that much, really...) and to have a prop that just plain throws more water to move the boat better, particularly in reverse. I dunno, did it help? I guess a bit. Then again, I also get the satisfaction of feeling like I'm properly running a high thrust prop for a displacement hull, again circumventing the stock setup for a planing hull.
jumping the gun a little bit...
For Brian's numbers, if we assume that the rpm numbers are likely 1/2 what they actually are and that that the second prop used got the rpm up where the outboard did reach peak hp (2x 2340 = 4680 rpm which is in the range of what the outboard lists for peak
If we scale Brian's numbers for the two props to compare to figure 2 in the link at the bottom, the second lower pitch prop gets scaled to 6000 rpm to match the peak rpm in figure 2. The original prop that came with the outboard would then scale to 5538 rpm.
Looking at figure 2 of the link I posted earlier, 6000 rpm gives 220 hp and 5500 give 218 hp. This scaling would say that Brian only gained a tiny bit of hp going to the lower pitch prop with the higher rpm.
Or scale it a different way using a linear relationship between hp and rpm:
If 2340 rpm (or actually 4680) gives 5 hp
Then 2160 rpm (or actually 4320) would give 5*(4320/4680) = 4.61 hp
So Ill speculate that for the worst case scaling, the first prop with the lower rpm delivered 4.6 hp and the second prop with the higher rpm delivered 5 hp. Using the scaling in figure 2, you would be getting almost the same hp for either prop.
The link again with figure 2
http://www.dynomitedynamometer.com/articles/powerboat/powerboat_on-the-curve_article.htm