Fuel Tank Woes
We have two 33' Hunters at my yacht club (Anchor Yacht Club), Bristol, PA. Mine is a 1978 and another member has a 1983.
The owner has done extensive work on his boat as it came from the factory as a "Quest" boat. That is, there was no interior as it was designed to be completed to the owner's spec.
I have concentrated on replacing systems fatigued by age. One of my first changes was to add a cross linked poly tank. I went from a 22 gal (factory original) to a 12 gal tank. The removal was fairly easy but I did have to remove the filler neck as it just would not go through the starboard locker.
I selected the small tank as I wanted the tank opening to line up with the original filler. However, when all issues were factored in I simply had to drill another filler hole in about a foot forward of the original fill.
Take the time to replace the original unpainted plywood support the tank is on. While I had the tank (and platform) out I replaced the through hull with a forespar marelon valve.
For the valve I had to slightly enlarge the existing hole. I went with this set-up as the through hull is 1/2 in and I could not find a company that had a sea-strainer, valve, and through-hull set-up that fit my needs.
I did install a sea strainer from groco upstream of the water pump. I also installed quick release fittings so I can quickly remove the sea strainer for service and use the same quick-connect for winterizing the engine quickly.
Keep in mind how much fuel you use. I go through about 25 gallons of fuel a season (two tanks). A smaller fuel tank means that I have less fuel setting in the tank and no need to "polish" the fuel (and the expensive parts polishing requires). I beleive that filtering the fuel, and using the fuel in the tank, helps to eliminate problems
The company that makes the tank (Moeller) has a dedicated tank "tie-down" that fits molded "indents" in the tank. Simple to install...simple to remove, clean, replace.
The tank does not have the fittings for a fuel return. You can buy the kit to install one in the tank. My 2QM15 returns unused fuel to the fuel filter so I did not need the ($ 54.00) fuel tank return.
Another benefit of the plastic tank is that I can see how much fuel is in my tank, and the condition of the fuel. I like simple systems that do not fail.
Costs:
Thru-hull/Valve: $ 120.00
Sea Strainer: $ 110.00
Tank: $ 130.00
Quick Connects: $ 20.00
Tank tie downs: $ 14.00
Boat no longer smelling like diesel fuel...priceless.
Purchased everything from Defender Marine (where else)