General question about Jib furlers?

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Sep 25, 2008
2,288
C30 Event Horizon Port Aransas
After you attach the halyard to the head of the jib and hoist it and feed the luff into the track, when you try to furl the sail, what keeps the halyard from getting wrapped around the forestay?
I tried looking this up on manufacturer web sites but they are more concerned about the drum and the foil.
What is the mechanism that keeps this from happening?
On the profurl website they say their furlers prevent halyard wrap. I hadn't even thought about it until they said that.
If anyone has a picture that would be cool.
 
Jan 22, 2008
8,050
Beneteau 323 Annapolis MD
There's your first problem, Hermit. You don't attach the halyard to the sail. It attaches to the upper shackle of the upper furling drum/swivel. The lower shackle of the furling drum/swivle is what the head of the sail attaches to. You DO have an upper furling drum, DON'T YOU???
 

Joe

.
Jun 1, 2004
8,164
Catalina 27 Mission Bay, San Diego
here's the profurl system.... http://www.profurlamerica.com/us/reefing-furling-systems/classic.htm

Study the pictures... the halyard attaches to the tang on the upper part of the swivel, the sail attaches to the lower part. The foil slides inside the swivel. The swivel mechanism rides up the foil, pulling the sail through the groove until it reaches the full hoist. The upper and lower halves of the swivel act independently. The lower half rotates with the foil. The upper half does not. The foil is encased in a bearing that allow it to rotate while the upper part of the swivel remains static. The Profurl wrapstop is the black disc that is fixed to the stay above the swivel. It catches the halyard tang to stop the upper swivel from rotating. The tang on the Profurl is adjustable for fine tuning as the sail stretches. Furlers with independent halyards work this way... basically.

CDI type furlers do not use independent halyards, rather the sail halyard is built into the foil itself. CDI users rarely, if ever, remove their sails from the furler because it is so inconvenient. Whereas the independent halyard type furlers usually have twin groove foils to allow twin headsails or racing headsail changes, the CDI type can only accommodate one sail and limits the performance oriented sailor.
 

Manny

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Oct 5, 2006
983
Hunter 82? 37 Cutter Wherever the wind takes me
halyard wrap

Hermit,
On my CDI furler, there is a part at top of the luff with a small sheave. The Jib halyard is wire and runs through that sheave back down the other side of the luff through a small groove. It then gets attached at the drum. I can't see any conceivable way for it to wrap. Check out page two of the CDI manual: http://www.sailcdi.com/sailpdf/FF4&6 manual 7_06.pdf
Here's a picture of my mast head where you can see the top of the furler.

Manny

Edited to add: If you look at the picture you can see the small sheave and the wire halyard exiting on the side that the jib would be attached to.
 

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Sep 25, 2008
2,288
C30 Event Horizon Port Aransas
There's your first problem, Hermit. You don't attach the halyard to the sail. It attaches to the upper shackle of the upper furling drum/swivel. The lower shackle of the furling drum/swivle is what the head of the sail attaches to. You DO have an upper furling drum, DON'T YOU???
I have no idea if I have an upper furling drum. There is a piece that has a loop on it that slides up the foil that the head of the sail attaches to. I did not see that it swiveled in any way. It's hard to say what I have up there I didn't think about the halyard needing to be stationary while the sail spins. I need to climb the mast to see what's up there.
Manny in the diagram of the CDI furler it appears that the foil is in compression while the sail is hoisted, is this true?
There is a slight buckle in the the foil on my boat. I think the furler I have is the kind that is put in compression.
I have a 150 head sail. 150 what? Inches, percentage? I don't know what that means. But it looks very new and unused. The sail is probably 10 years old but has been in storage. I have the jib that was stock on the boat. Should I mount the 150 or the other? The other looks much older and used.
 
Oct 22, 2008
3,502
- Telstar 28 Buzzards Bay
None of the headsail furlers should ever be in COMPRESSION.

A 150% headsail means that the clew to luff distance is approximately 150% of the "J" measurement of your boat.
 

higgs

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Aug 24, 2005
3,704
Nassau 34 Olcott, NY
If halyard wrap is a problem, one can install a halyard restrainer. It happens when the head of the jib does not go high enough. The restrainer is put near the top of the mast to shorten the distance of exposed halyard. If you are getting wrap, even occasionally, you should install one as it will eventually probably cause your halyard to fail.

A fix can sometimes be achieved by adding another shackle at the tack.
 
Nov 30, 2007
272
Hunter 36 Forked River, NJ
Scott, I agree with Ron. You don't really need to climb up the mast to see what's going on. You can simply release the headsail halyard and lower the jib (and upper swiveling furler). You'll gain a better appreciation for how it works than any picture would tell you.
 

Manny

.
Oct 5, 2006
983
Hunter 82? 37 Cutter Wherever the wind takes me
Hermit,
I guess the CDI luff has a bit of a compressive load on it depending on how tightly the halyard is pulled but it is very minimal.

Manny
 

BobM

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Jun 10, 2004
3,269
S2 9.2A Winthrop, MA
Regarding your call for photos...

...right back at you! Send one and I am sure you will have your answer in five minutes (done in jest, as usual of course).

:pix:
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
Use your binoculars

Binoculars are a wonderful tool to inspect things around the masthead without climbing the mast. Use them to take a look.

150% , if you draw a line perpendicular to the luff (front edge) of your sail and the line passes through the clew (where the sheets are attached) then that measurement is compared to the "J" measurement of the boat as noted by SD.
You noted that it is always extremely windy where you are located. In that case then I highly recommend you do not use a 150% headsail. You will likely be overpowered most of the time and then you will try to sail with a partially rolled up sail that is a disaster for performance. As you roll up the sail, the shape is wrecked, you can't point as high, and the center of effort rises causing more heeling moment and more weather helm. A 150% genoa is for lighter air and while most boats seem to carry them I find that the normal 110% jib that comes with a boat as standard equipment is probably a better all around sail for general purposes. In light air you will want the 150 so you sacrifice performance but in heavy air you will be a lot happier with a smaller sail.
 

RichH

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Feb 14, 2005
4,773
Tayana 37 cutter; I20/M20 SCOWS Worton Creek, MD
After you attach the halyard to the head of the jib and hoist it and feed the luff into the track, when you try to furl the sail, what keeps the halyard from getting wrapped around the forestay?
I tried looking this up on manufacturer web sites but they are more concerned about the drum and the foil.
What is the mechanism that keeps this from happening?
On the profurl website they say their furlers prevent halyard wrap. I hadn't even thought about it until they said that.
If anyone has a picture that would be cool.
The prevention is using the proper LEAD ANGLE ... the angle that the halyard makes between the mast sheeve and it attachment on the top swivel. A large lead angle will result in a force perpendicular to the axis of rotation of the top swivel, the less the angle the less the force and if the forces is insufficient the halyard will turn WITH the shackle end of the top swivel. The lead angle is listed in each manufacturers specifications. Some manufacturers use a small 'restraint arm' that is attached to the top section of the top swivel ... the arm keeps the halyard shackle portion of the top swivel from rotating.
 
Apr 3, 2009
57
2 30 9.2M Yorktown, Va
That part is called a Halyard restrainer. Check out my thread a little. Mine is cracked and needs replacing. It's 8-12 inches down from the top and changes the angle of the jib halyard.
 
Oct 26, 2008
6,241
Catalina 320 Barnegat, NJ
Agreeing with jibes ...

It would be best to use your smaller jib initially. A 150 genny is a pretty big sail, while your smaller one (I think we are guessing that it would be more like the 'standard' 110 that most manufacturers provide) will be perfectly useful even in lighter winds. Besides, since you are not familiar with the furler and it may not be in perfect condition, you will be far better off gaining confidence both in your sailing skills, and in the performance of the furler with a smaller sail rather than the larger one. If you find yourself with very windy conditions and a furler that gets jammed while flying your largest sail, you could be in for a miserable or even dangerous situation.

I would even go as far as to suggest that it is far better to learn and improve your sailing skills with hanked-on head sails, simply for the reason that you know you can drop the sail if you get into a tough situation. Hanking your headsail is definitely more work and many will argue that it is also dangerous to work on a pitching fore deck to raise and drop your sail in rough weather. Of course, if your sails don't have hanks, then the issue is moot because I'm not going to suggest that you re-fit your sails to have hanks installed. But, IMO, you would be better off earning your stripes by working the fore deck to hank your head sails. Then, when you go back to your furler, you will really appreciate the convenience.
 
Oct 26, 2008
6,241
Catalina 320 Barnegat, NJ
Some basic terminology ...

Years ago, sailers generally referred to their head sails as #1 thru #5. Generally speaking, when sailers hanked the appropriate size sail on and had all those sails in their 'quiver' (rather than furling/reefing to the appropriate size), they would use their 150 and refer to it as #1 for fair weather sailing in breezes generally to about 12 knots or a little more (of course defending upon the boat, the crew and all those other factors). As the wind increases, the size of the sail used would naturally decrease to #2 (about 135), and #3 (about 110). As you get to sails less than 100, generally speaking, the clew would pass in front of the mast without any overlap as it changes sides. In storms, the storm jibs would be employed such as the #4 (maybe around 90) or even the #5, (maybe around 70 or less). Of course, there are all kinds of variations depending upon the sailers preference, but if you were to look at older sail bags, you might notice the labels with the numbering system employed for quick identification during sail changes.
 
Sep 25, 2008
2,288
C30 Event Horizon Port Aransas
The 110 I have is as old as the boat. As well as the main sail. I will have to replace those before a long trip. The 150 is in excellent condition. I guess it will come in handy if I go to the bahamas.
I will put the 110 on for here in Corpus.
The questions about the furler are because I may have to fabricate a new drum and I need to understand what is going on at the top of this thing. I have some binos so I will check it out. I will probably end up replacing the fore stay anyway. And I have to go up there to unhook it.
I was really hoping to replace the bearing and put a sail on. I will be weeks getting this finished.
Everything turns out like this on this boat. I was hoping to change out the spark plug and get the engine running. I ended up rebuilding the whole thing. and I found out along the way diesels don't have spark plugs and this one doesn't even have a glow plug.
 
Feb 6, 1998
11,701
Canadian Sailcraft 36T Casco Bay, ME
On furlers

On furlers by the likes of Schafer, Harken, Pro-Furl, Hood & Furlex there is a top swivel that rides up and down the foil. This swivel usually has multiple sets of bearings inside it. The top shackle of the swivel gets connected to the halyard and the bottom shackle of the swivel gets connected to the head of the genoa or jib. This allows the sail and foil to rotate independently of the halyard.

If you don't have the correct lead angle for the halyard or the sail does not hoist high enough to give you this angle you may need to add a halyard wrap preventer.
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
Dangerous Situation

Scott,
We are interpreting your post that you don't have a drum at the top of your sail and that the halyard is attached directly to the sail? If this is correct then it is a very dangerous situation. If your halyard wraps around the headstay and jams you may not be able to either roll up your headsail when you need to nor drop the sail. If your system is lacking the upper drum then it is very easy to use the system but without rolling up the sail. Instead of hanked on sails you just raise the sail each time by feeding it into the luff groove in the roller furler then lowering it at the end of the day of sailing.
Sail age is not that big a factor, what matters is how worn out and sun damaged are the sails. My original 110% jib had never been used, and no evidence that it was ever even hoisted on the boat. I added a sun cover to the sail and now I use it all the time. It was 8 years old when I bought the boat and in brand new condition. Lay out your 110 on the ground on a nice grassy area or maybe in your workshop. Look closely at the stitching, is it still intact or do you see a lot of stitches that look like they are chafed or degraded from UV damage? The sail may need restitching if it was used a lot. If it is just stretched out a little from use it will work just fine for you to get experience. I remember a story of a guy that cruised the east coast making sails from old blue tarps he found in dumpsters. I've been in canoes and used paddles and clothes as sails. So as long as the sail isn't going to rip apart at the seams it will work fine to push you around. Please reply that you have the upper swivel on your roller furling set up.
Oh yeah, did I read your post correctly that you are climbing the mast to remove the headstay. You can not do this. The headstay holds up the mast. Along with the rest of the standing rigging.
 
Sep 25, 2008
2,288
C30 Event Horizon Port Aransas
I am not sure what is at the top. there is a part that slides up the foil that is apparently designed for the sail to attach to. I don't recall that it spins but I wasn't looking for that.

I have temporary stays in place. Wire halyards attached to Synthetic winch ropes that have a test strength of 12,000 lbs. There are 4 lower shrouds also that help stabalize it. I feel comfortable climbing it with those in place. Is this not usually done?
 
Jan 22, 2008
8,050
Beneteau 323 Annapolis MD
Why is the swivel at the top of the foil? It should fall down by gravity. Is there another halyard holding it up top?
 
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