gel coat cracks

Jan 4, 2006
7,178
Hunter 310 West Vancouver, B.C.
The only thing that will repair gelcoat defects is gelcoat. Check here for post #6 and follow the links from there.

 
Sep 24, 2018
3,289
Catalina 30 MKIII Chicago
I just picked some gelcoat up from a local supplier. With the help of the staff there we used a RAL color swatch to find the closest match to the parts I brought in. 30 minutes and $110 later I walked out with two quarts of two different colors
 

dmax

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Jul 29, 2018
1,162
Telstar 28 Buzzards Bay
I see that spectrum offers spray cans of gelcoat - anyone have experience with that?
 
Jan 11, 2014
12,752
Sabre 362 113 Fair Haven, NY
I see that spectrum offers spray cans of gelcoat - anyone have experience with that?
I've used a spray can from Minecraft. It works well for small projects, like using a can of spray paint. The biggest limitation is it is a one use product. Once the catalyst is injected into the can it is unusable for a short period of time before the gelcoat sets up inside the can. Make certain everything is ready and work quickly.
 
Jan 11, 2014
12,752
Sabre 362 113 Fair Haven, NY
A good option, I've used them too. It is necessary to thin the gelcoat or the sprayer will clog and clean the sprayer immediately before the gelcoat sets up in the sprayer. I've used Acetone as a thinner, it works. Styrene is probably better as it flashes off faster.

In order to completely set up, gelcoat needs to be insulated from air. That's why finish gelcoats have wax in them. The wax floats to the surface of the wet gelcoat, blocks the air and the gelcoat cures.

If you have a job that might require multiple coats to build up to the correct thickness, use gelcoat without wax. Once applied the gelcoat will partially set up leaving a tacky surface which improves bonding with the next layer of gelcoat. When the gelcoat is thick enough, spray the surface with Polyvinyl Chloride (PVA) or a spray car wax. Once the gelcoat is sealed it will set up completely in a few minutes. PVA has the advantage of being water soluble, so it can be washed off. Car wax takes a more effort to remove.