Gas tank gauge issue.

Jul 25, 2023
15
Catalina MKII Greenwich
Hello all
Does anyone have a photo of how the gauge on top of the tank should be wired. I found mine this way and am trying to figure out how to put it together correctly
image.jpg
 
Jan 11, 2014
11,466
Sabre 362 113 Fair Haven, NY
If this is a gasoline and not diesel tank I would be concerned about the 2 wires sitting there. For the electric conversion to work, it must be connected to power, and where there is power there can be a spark.

FYI, the bolt pattern is a standard SAE 5 bolt pattern. Any number of sending units can be used. The ones from KUS USA are high quality and accurate.

 
Jul 25, 2023
15
Catalina MKII Greenwich
Thanks for the advice I’ll loof for a replacement today. It’s a diesel. A 1991 RDS 18 gallon
 
Jan 11, 2014
11,466
Sabre 362 113 Fair Haven, NY
Thanks for the advice I’ll loof for a replacement today. It’s a diesel. A 1991 RDS 18 gallon
If you go with the KUS gauge you will need to know the depth of the tank, then order one an inch shorter.
 
Jan 7, 2011
4,790
Oday 322 East Chicago, IN
Mine looks like this…

One wire goes from the bronze not to the gauge, and a ground wire where yours is…

I think mine is an old Moeller.

IMG_0239_Original.jpeg
 
Jun 8, 2004
2,860
Catalina 320 Dana Point
No denying a fuel gauge is nice, in the meantime many people use hours to gauge their fuel needs. After a known number of run hours on a full tank, refill and calculate your burn rate. 1/2 GPH seems common to many boats and is a good starting point. You need to get the right length sender for any brand, I assumed it a Moeller as they are most common, but there are others. A general sort of wiring schematic attached.
https://support.jamestowndistributors.com/hc/en-us/article_attachments/360083573474
https://support.jamestowndistributors.com/hc/en-us/article_attachments/360084721433
 
Jan 11, 2014
11,466
Sabre 362 113 Fair Haven, NY
No denying a fuel gauge is nice, in the meantime many people use hours to gauge their fuel needs. After a known number of run hours on a full tank, refill and calculate your burn rate. 1/2 GPH seems common to many boats and is a good starting point. You need to get the right length sender for any brand, I assumed it a Moeller as they are most common, but there are others. A general sort of wiring schematic attached.
https://support.jamestowndistributors.com/hc/en-us/article_attachments/360083573474
https://support.jamestowndistributors.com/hc/en-us/article_attachments/360084721433
We have an inaccurate fuel gauge and we calculate the burn rate with each fill up. The gauge serves as a reminder that when it reads empty, we have less than half a tank and it is time to start looking for fuel.

Our burn rate on a 33 hp Yanmar on 36' boat runs about ⅔" of a gallon per hour, less if motor sailing, more if pounding into an adverse current. To be safe I use .75 gallon per hour.
 
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