Fuel tank leak

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Jun 4, 2004
41
Hunter 33 BLSC
The sending unit (gauge) on my 28.5 fuel tank is loose and the screws just turn with out tighting. It seems to only leak when I fill the tank all the way for winter. I haven't realy looked when healing. My question is how to reseal the sending unit, and what product I should use. Should I fill in the screw holes and retap or just caulk the unit in place.
 
Jun 6, 2006
6,990
currently boatless wishing Harrington Harbor North, MD
Don't mess around with fuel leaks!!!

Drill out the holes to the next size and re-tap them. Then re-bed the sending unit with poly-sulfide sealant.
You don't want this kind of thing on your boat leaking randomly and getting you into a world of hurt
A fuel leak is nothing to take lightly!!! Fix it NOW
 
Jun 4, 2004
844
Hunter 28.5 Tolchester, MD
The sending unit is metal flanged ; looked like aluminum. The diesel fuel tank appeared to be cross linked high density polyethelene. I've added a Seafit access port for cleaning out the tank on my 28.5 and it has buna gaskets and metal access plate thru bolted, but I stayed away from trying to remove the sending unit. In the past, I've found a two part epoxy called PC7 that adhered to plastic components and to metal. You might try that because the Seafit access port alone cost about $175.00 (to be able to access the underside of the sending unit). A replacement of the original 11.5 gal tank with internal sending unit might be available at about that cost.
 
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