Forestay Replacement and Roller Furlers

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Jun 7, 2007
50
Caliber 33 E Tawas
I've done a complete standing rigging replacement (well, the mast isn't up yet but the rigging is all here) and I have a question about forestay replacements and roller furlers. I have a North Sails Unit 0, with installation manual that says 'Copyright Harken June 85'. It's always worked just fine so I didn't consider replacing it. But, when considering the forestay replacement, I looked thru the book and noticed that red locktite is used throughout, including joining the foil sections. Knowing how 'permanent' that stuff is, and being the rookie that I am (my first boat, never sailed before, now starting my 4th summer), I figured I'd let the riggers at the marina handle the forestay replacement. They have their own swaging machine, so they must do this all the time, right? And the forestay is the most critical stay, isn't it? My question comes after I talked to them about it. Rather than disassemble the foils, and maybe ruin them, they cut the old wire and, I'm not sure exactly how, but they attached the new wire to the old and then pulled it through. Then they moved the entire assembly to their swage machine and attached the ends. I got the impression that they hadn't done it like this before, and that most people replace the furler when they replace the stay. Being the bill was a bit over 600, with labor something over 4, did I goof? I know that's a lot less than a new stay AND furler, but maybe I should have gone that route and ended up with all new. I'm confident I could have installed a new furler myself, saving all those labor costs, which would have gotten me a new furler for just an additional 8 or 9 hundred. (Just?? Sheesh.) I know I shoulda asked around first, especially here, but I didn't think it was any big deal until they were done. Now I really have to wonder if this wasn't one of those expensive lessons. So. What's been your experience?
 
May 17, 2007
180
HUNTER 25.5 St. Augustine
new headstay

I'm in the process of installing a new furling unit on my Cal 28 and they recommended a new headstay. They quoted me $150-250 for a new headstay per se and about $500-600 to install the new furling unit with new headstay. So it sounds like you're in the right ballpark.
 
Aug 21, 2006
78
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Do it yourself

We just ordered a CDI furler from Cruising Direct that costs about $600 for our Oday 26. We're planning on buying a new headstay that will cost roughly $100. Since the CDI is fairly simple to install, we figured we will do it ourselves. In all, the project should cost about $700.
 
Jun 8, 2004
550
Macgregor 26M Delta, B.C. Canada 26M not X
$600 for a CDI ?

Well, now I don't feel so bad paying $725.00 for a Schaefer Snapfurl CF700 and $100 for the new forestay & turnbuckle. Easy to do myself, the Snapfurl is idiot resistant but there is the extra cost of converting the sails from hank-on to #6 luff. With taxes/freight the parts were closer $950 and sails were about $150 each ($6/ft). Still, not a bad deal relative to the CDI cost.
 
Aug 21, 2006
78
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FF4 w/BB

I bought the CDI FF4 w/ ball bearings and shipping costs for $615. That's the lowest price that I found, including here.
 
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