'screwing' screws
1. I DON’T believe in screws on a boat, they NEVER hold for long. Instead I recommend nuts, bolts, & backers etc.However, if you must use screws ...2. I suggest you undercut the old holes, removing any coring between the skins (if present). Then seal with epoxy, then fill with thickened epoxy. Then drill pilot holes c/w countersink*, apply adhesive sealant (to frame pattern), then install hatch & and insert screws (wetted /w epoxy). Use only 'moderate' torque on screws, so you don't extrude out all the sealant.Pilot hole sizes:#6 screw = 7/64" drill c/w 5/16" countersink#8 screw = 1/8" drill c/w 3/8" countersink#10 screw = 9/64" drill c/w 5/16" countersink#12 screw = 5/32" drill c/w 7/16" countersinkFWIW,Gord May