Difficult main halyard

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Ron Brassord

Like many C30 owners I have been struggling with a balky main halyard on my boat acquired about 6 months ago. I have the original lead back to the cockpit configuration, and it's been a bear to hoist. Opinions have differed about the cause, most seem to think it is in the sail slides. I believe I have come up with a cause and result, at least for my 88 boat. First, I attached a good block to the main halyard and hoisted it to the top of the mast with a second halyard in it. I then hoisted the main with this "new' halyard, and it goes all the way up with ease, a strong child could hoist it. It also drops like a shot. Conclusion---it's definately not the sail track or slides. Since nothing can be done with the pulley in the mast head[assuming it has been checked and is turning freely], then the remedy has to be in the lower turning blocks. Both of these are plain shieves working on a dry metal pin, a lot of resistance is inherent even in a new unit, and years of wear don't help. First for a remedy, I cut an exit hole about seven feet up the mast, and fished through the main halyard. The first test proved the remedy was working. The main goes up and down freely when hauled directly from the exit hole proving that the mast head pulley is OK. Now to get the lead back to the cockpit and use the original halyard leads and winch, otherwise a winch would need to be installed on the mast. I fastened a small padeye to the base of the mast and installed a ballbearing pulley on a swivel and went directly back to the winch and avoided the old deck turning block. The sail now goes up without binding, much easier than before. However, because of the resistance of the lead back and the clutch, there is still some difficulty, over a direct pull from the mast, but very workable for this 70 something sailor. What I have tried that seems to work OK is to pull the sail up from the mast[with ease]tie a slip knot in the spinaker pole eye, go back to the cockpit, give the halyard a jerk to free it, then finish the tension with the winch. Now I have the main under normal control in the cockpit fot reefing and or dumping. My object was to simplify the the process for single handling, reduce the effort needed and keep it safe. Feel free to to inquire if I can add anything more. Good sailing Ron B
 
Dec 2, 2003
110
- - Rochester NY
A couple more things you can do...

Hi Ron, We experienced the same problem on Chalice. One of the built-in problems is the configuration used leading the halyards aft. Every turn the line makes adds resistance. Using a silicone spray in the sail track or on the sail slugs helps. We also changed the sheaves at the masthead to ones with roller bearings. That made a huge difference. Keeping everything well lubed with silicone spray also helps. Fair winds!
 
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Ron Brassord

Main Halyard

Your comment is interesting about the mast head sheave. I am sure it is a big part of the problem, since it is now merely a dry metal pulley turning on a metal pin. I would like to change it out to a roller bearing pulley but have not been able to match up with a new pulley. By any chance do you have info on the part and source? I also need to be able to install it in the water, living in Florida where masts rarely get pulled. Good sailing Ron B
 
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Lauraine '85 C30 "Chalice"

Catalina Direct has the sheaves. See the link.

I'm not sure how easy it would be to do this with the mast up but I'm sure it's not impossible. Ours was down. The halyards need to be off the sheaves of course and out of the way. Then it's just a matter of unbolting the mast truck so that you can get at the sheaves. Of course, there's always the 10 thumbs factor. These puppies cost $50 a piece so you wouldn't want to drop them in the drink. Better to wait until you can drop the mast and take the opportunity to check everything over. They did make a huge difference though. All the best...
 
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Dave

I had them installed with the mast up

I had the same problem with getting the main up and purchased the roller sheaves for the masthead and turning blocks. I hired a yacht maintenance business to install the masthead sheaves and they were able to change both of them out with the mast up and it cost $75- money well spent. I'm sure you could find someone to do the same anad beats waiting to unstep the mast.
 
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