DC System Discovery

Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Hello team!

As my introduction to our new 42’ 2000 Navigator (power boat) continues <see my other threads>, I had a chance to spend some quality time in the bilge to figure out exactly how the factory has wired this wonderful vessel. As was documented in an earlier thread, we have had a total failure of battery #3. All of the batteries are currently 8D Ray-O-Vac’s from Batteries Plus, but will not remain so if I have anything to say about it. Let me also say that there is quite a bit of space to add multiple batteries and also vertical space. Where the #3 battery sits, there is a deck about 36x12 and where 1 & 2 sit is about 48x12.

Below is the diagram and I will point out a few of the features.

upload_2015-12-22_11-11-56.jpeg


Real pic of switches (I am sitting between engines looking starboard):
upload_2015-12-22_11-12-44.jpeg


Battery location (aft under cockpit, still sitting between engines looking aft)
upload_2015-12-22_11-14-50.jpeg


It’s a fairly ingenious design. As it sits, each battery can be isolated for any task. Meaning, there is no “starter bank” or “house bank” designation. That frees me up to design the new system as-needed.

Charging is not tied to the battery switching. I think that is a good thing.

One thing I see as a problem is that all the alternators are tied to the starter posts. Even the genset.

Another thing I am curious about is that the two engines starters are tie together. How common this is I can’t answer because this is our first twin-engine boat. The engines are, by my standards, large, however, I am not the expert. I don’t know how much juice is needed to crank them over. Maine Sail consistently says that starting smaller sailboat engines is a breeze with a house bank, however, I don’t know if these big Volvo’s fall into that category. The instruction book makes only a couple of references to batteries. One of which says the electrolyte density, but the other says: Battery capacity for a 12V system……… 2x12V connected in parallel. max. 110Ah (total max. 220Ah), so it’s hard to say one way or another exactly what is “required” to start these gals.

Finally, the battery switches are all the way in the bilge. That is good and bad. The good is that making an HEF while underway is less likely. The bad is that it brings in the out-of-sight-out-of-mind mentality and opens the door to an HEF when anchored or access during an emergency. That may change in the future, but for now, I will just note it and move on.

Here is what I am considering. Let’s say, for a moment, that I do indeed, need to have a separate starter bank for these motors. Would it make any sense to make one bank a pair of dual purpose 12V batteries (Group 27 in parallel maybe?) specifically for that task? Part of me says yes, but unless I start switching around the switches whenever I start the motors, I would me mixing the starter bank with the other two banks. In a way, that seems pointless. But that does still leave me room for two banks of 4 6V golf cart batteries (if sized from Trojan T-105s, although there is room to go tall).

Otherwise, if we determine my motors do NOT need dedicated starters, could I not go 100% golf cart on all three banks? I will eventually want to put in a medium-size inverter, so the way I see it, the more the merrier.

I am not afraid to make some major changes, however, considering that this is a fairly good setup, about the only thing I need to do other than batteries and a few lug changes would be to maybe move the alternator feed wires… but to where, I am not sure. Then, maybe next year, throw in some buss bars and move the switches to the main salon. It’s not a very far move. Just a foot or so above (through the floor) where they are in the bilge and into a cabinet below the breaker panel. Still, that would be a fairly big task that I am not really ready to tackle.

Looking forward to yall’s musings, and thanks for everything so far.
 
Last edited:
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
FYI - The battery location pic is old. All the junk is gone, as-is the single battery on the right. It was the dead one from my previous thread. It should also be noted that in the diagram above, the batteries are positioned as they are in the boat with batteries 1 & 2 on the starboard and #3 to port. Not that it matters, but still worth noting.
 

Gene S

.
Nov 29, 2015
181
Delphia 37 Tacoma
I like your setup. I was looking for something like that for the boat I just bought. I have 2 house batteries and a start one. If I can fit a group 31 where the start battery is, I will have 3 house batteries. I think my charger is a 3 chanel one. My power usage is very low so I dont think I would discharge to the point of not starting the diesel. I could always isolate one battery.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
No opinions?

Can I have three large GC battery banks two starter/dual purpose banks and a single deep cycle or one starter and two deep cycle? Can I mix starter batteries and deep cycles and leave the switch on Both for long periods? What about alternator connections? I suspect that is a real issue with them being effectively tied together. Could/Should I isolate the genset and pull a voltage sensing switch off another bank?
 
Last edited:
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Here is an option I am considering.

Adding a "dedicated" starter bank using two dual purpose 12v.

Splitting house to two 4xGC2 banks providing 880Ah

Under normal running and in marinas, 1/2/B/O switch in position 1 and on/off set to on. At anchor, 1/2/B/O switch to position 2 and on/off set to on.

Alternators moved to house banks

Genset system isolated to dedicated starter battery charged by a CR relay or Duo Charger.

upload_2015-12-29_21-5-57.jpeg
 
Last edited:
Sep 28, 2008
922
Canadian Sailcraft CS27 Victoria B.C.
2 house banks are inefficient compared to one large one. In use and charging. The batteries last longer as one bank as well as they are not drawn down as far with the same load.
 
Feb 6, 1998
11,709
Canadian Sailcraft 36T Casco Bay, ME
Wow! It always amazes me what some builders will do.. Ideally you can easily get away with two banks, one starting and one house. The way your switches are wired now makes little sense as the minute any one of them is on it places banks in parallel.

I would not advise splitting the house bank.


I would advise;

One large contiguously wired house bank of 6V GC2's
One start bank of three G27's or three G31's in parallel. (this will will be 1800 - 2400 CA @ 0F)
ON/OFF Switch for starting
ON/OFF Switch for house
EMERGENCY PARALLEL Switch

Feed all charging to the house bank, including the alternators or an alternator and use one of the ACR relays for the start bank. You can start the gen of HOUSE or START your preference. This is a much more simplistic system that is used by many Trawlers.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Okay, but that leaves an alternator unused... actually two.What do I do with them?

Any chance I can keep the 1/2/B/O switch and just retask the on/off to the starter bank?

TBH, I wasn't trying to reinvent the wheel, but maybe it seems like I might have to. I was hoping I wasn't going to have to much more than move a few wires and not build and run a lot of new cables.

Let me try and redraw it your way and repost.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
What about this?

The only thing it doesn't have is an ACR. It will require a bit more work, but I think it's doable.

upload_2015-12-30_12-8-7.jpeg
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
One start bank of three G27's or three G31's in parallel. (this will will be 1800 - 2400 CA @ 0F)
I am curious why three start batteries? Why not a single? Something like a 4D single starter or dual purpose.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Since I am on a roll of being about the only person replying to the thread :) Here is the latest evolution of the plan.

upload_2015-12-31_21-18-17.jpeg
 
Sep 28, 2008
922
Canadian Sailcraft CS27 Victoria B.C.
With either an ACR or Centerfielder there is no reason to run the charger into both banks. Run it to the house bank only.
 
Sep 15, 2009
6,243
S2 9.2a Fairhope Al
I am curious why three start batteries? Why not a single? Something like a 4D single starter or dual purpose.
because of the cold cranking capacity ...3 group 27's are a lot easier to handle ...and if you have one battery crap out you still 2/3 cranking capacity left
 
Sep 15, 2009
6,243
S2 9.2a Fairhope Al
Since I am on a roll of being about the only person replying to the thread :) Here is the latest evolution of the plan.

View attachment 118520
the kiss rule is the best path and your answer is in post number 7...that guy has probably done this 1000's of time and made all the mistakes at one time or another...... i see no need to argue with success....he is also on the advisory board of the ABYC......you will find in time that you are in the company of some very learned folks on this site.....reread his suggestions ....people fly him all over the world to revamp their onboard power solutions.....good luck in your quest of more efficient 12vdc power
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
With either an ACR or Centerfielder there is no reason to run the charger into both banks. Run it to the house bank only.
I thought that as well, however, my thinking is that when plugged in, OR when (for whatever reason) the genset needs to be used to provide a quick charge at anchor, the larger charge ability of the A/C powered charger would do it faster. Incorrect? Would it damage it?
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
because of the cold cranking capacity ...3 group 27's are a lot easier to handle ...and if you have one battery crap out you still 2/3 cranking capacity left
Ahhhhh... Thanks.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
the kiss rule is the best path and your answer is in post number 7...that guy has probably done this 1000's of time and made all the mistakes at one time or another...... i see no need to argue with success....
I was only poking fun... However, I understand what you are saying, but there are a lot of holes that need filling in the description. I also need to adapt it to my situation and what I already have in place so I don't waste a lot of time and money trying to reinvent the entire system. "Measure twice, cut once."... Better to ask more questions now and get it right then have to redo it all over later.
 
Sep 28, 2008
922
Canadian Sailcraft CS27 Victoria B.C.
I thought that as well, however, my thinking is that when plugged in, OR when (for whatever reason) the genset needs to be used to provide a quick charge at anchor, the larger charge ability of the A/C powered charger would do it faster. Incorrect? Would it damage it?
Yes, incorrect. The start battery needs very little current for a top up. The house bank is always the bank most in need. No damage but illogical.
 
Jun 27, 2014
117
Jeanneau Moorings International 50 Everett
Why not just use 2 A/B/Both switches. Connect both battery banks to the A/B lugs of both switches. Connect the Common of one switch to all starters, and the other to the house.
Switching either switch to Both will combine the banks and should only be done if really needed.
Either bank can be connected to either use.
I like to connect the Alts to a buss bar at the house battery rather than hide them behind a battery switch.
Do use an Acr for charging rather than combining with the switches.
 
  • Like
Likes: GonzoF1
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Any opinions on the Blue Seas ACR versus the Charles Battery Combiner? The Charles seems more stout versus the seemingly more plastic Blue Seas, however, I have never held either in my hands, so I hope y'all have and can answer this one for me.

And while we're at it, are there other alternator combiners other than the Centerfielder? I see the Sterling ones, but while they have 2 alt inputs, they have 4 battery bank outputs. Seems like overkill for what I need.
 
Last edited: