Cutless bearing removal

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NYSail

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Jan 6, 2006
3,178
Beneteau 423 Mt. Sinai, NY
I am having my prop and shaft serviced and will also change the cutless bearing. The one in seems to be the original. The two set screws on the port side basically crumbled when I put a hex driver in and turned. An easy out did nothing but the same. Before I go drilling the screws out today, is there a technique to this removal, or is drilling and tapping a new set screw the answer. Thanks Greg 1986 Pearson P36-2
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
You should try

to find a lefthand drill bit. No I'm not joking! that way, quite often, the screw will back out before you drill all the way through it.
 

Tim R.

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May 27, 2004
3,626
Caliber 40 Long Range Cruiser Portland, Maine
Heat

Will help loosen up those screws. After they are out, you will find that the bearing itself is frozen in the strut. I usually have success with a hacksaw. Take the blade off the saw, flip it over, feed it through the center of the bearing. Reattach it and carefully saw two slits in the bearing lengthwise. Stop just before you get all the way through the brass bearing. Remove the saw and drive out the bearing carefully. HTH Tim R.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Tim, That will work if the bearing is in a strut.

mine happens to be in the stern tube and I'm not sure how I would be able to pull it.
 

Tim R.

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May 27, 2004
3,626
Caliber 40 Long Range Cruiser Portland, Maine
Drift

You need a drift that is a little bigger than the bearing and a little smaller than the stern tube. Sockets work well for this. You should then be able to carefully drift it out from the inside of the hull with a good mallet. The main problem with the strut bearing is that you do not want to hit it hard with a hammer. Tim R.
 

RichH

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Feb 14, 2005
4,773
Tayana 37 cutter; I20/M20 SCOWS Worton Creek, MD
Drill and retap the buggered set screws......

To remove the bearing, remove the shaft, use a hacksaw/holder and make a cut all the way through the bearing (along the longitudinal axis), then use a drift pin through the set screw holes to crush the bearing. The set screws are only a back-up to restrain the bearing in case it gets hot. What holds the bearing in place is a press fit - the bearing is 0,001" / inch of housing diameter *larger* than the bore of the hole in the strut. You force the larger OD bearing into the ID of the bore - ie.: a 1.500" OD bearing woud fit into a ~1.4985" hole. The *press fit* keeps the bearing in place. The set screws are there only for 'safety'. For the buggered set screws, just drill through, trying not to drill out the threads, then run a tap into the bore to dress the threads, etc. Its good practice to clean/dress the shaft so that all the surface galling is removed and to produce a super-smooth bearing surface, then using a micrometer measure the shaft and measure the ID of the bore in the strut. Take the dimensions to the bearing dealer/manufacturer and let them calculate the dimensions AFTER you press fit the bearing into the strut --- which should after pressing it into the strut develop an operating clearance of about 0,003" for every 1" of shaft diameter. ..... then realign the engine for perfect/true running of the cutless bearing.
 

RichH

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Feb 14, 2005
4,773
Tayana 37 cutter; I20/M20 SCOWS Worton Creek, MD
Ross - Removal from stern tube .....

see the description for bearing removal from a strut; but, make two hacksaw cuts about 1/4" from one another. then use a chisel to remove the piece between the two cuts, then use a drift through the set screw holes to crush the bearing, then pull it out with a needle nosed vise grip.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Thanks for the information

I don't need it yet, but when the time comes.........
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Fred, Yup.

Limited to a 13" diameter, went to 3 blades 15" pitch w/3:1 reduction gear.
 
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