Dimensional problems with cutless
Normal 'play' on a cutless bearing is 0.003" per inch of shaft diameter. Cutless bearings are installed via an "intereference fit" and these dimensional anomalies must be taken into account when replacing. Inotherwords, you need a micrometer to correctly measure (to thousandths of an inch) the diameter of the shaft and the inside diameter of the 'housing' in which the bearing fits. When all is finished with the installation you want an operating clearance of the bearing to the shaft at approximately 0.003 inches bearing clearance per one inch of shaft diameter. When you 'press' the bearing into the 'housing' the diameter of the bearing 'closes - down' .... the bearing is larger than the housing and that intereference dimension has to be subtracted from the bearing when not installed. If your bearing to shaft clearance is too large, you can either install a new bearing of the proper 'outside diameter' dimensions or sometimes put thin shims into the bore of the housing.In all probability your shaft has abraded down in diameter hence the extra clearance noted. Shafting that has worn down can be 'plated' back to proper dimensions in spectialty shops who do such additive 'plating' or metal deposition. Each bearing manufacturer will list the installed *dry* clearance. Put a surface gage near the shaft and wiggle it up and down and side to side to see if the actual installed clearance is 'close' to the 'installed clearance' specification. Cutless bearings when dry shouldnt be a 'tight' fit on the shaft .... these are hydrodynamic bearings that require a bit of water to be between the shaft and the bearing to work properly. The 'secret' with such plain journal bearings is that the 'press fit' into the housing will affect the final installed inside diameter and operating clearance.hope this helps.