Cracks In The Deck

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Sep 26, 2006
31
-O'Day -23 beech lake
Is there a possibility that small hairline cracks could develope on the deck of a 1978-79, 23 foot O'Day that would cause leaks in the cabin, battery box storage compartment and other areas. If this is the case what is the best way to seal the decks to prevent this.

Thanks,
Robert Sylvester
 
Sep 25, 2008
7,695
Alden 50 Sarasota, Florida
Not only possible but almost certainly (hairline cracks will occur). However, they are not always the source of water leaks and usually not. Stress cracks are usually just in the surface gel and can be repaired by grinding back the gel to a solid glass layer. They are usually cosmetic.

Leaks typically occur from joints or bad sealant in deck hardware and can damage the structural integrity if not repaired.
 
Jun 2, 2004
1,952
Oday Day Sailer Wareham, MA
OK, I guess my assumption on your other post was incorrect, your boat is newer than I thought. I'm confused though by what you are refering to as the "battery box storage compartment", do you mean the cockpit seat locker? I'm confused because there is a lot more that I would expect to find there than just the battery box. There is another compartment in the O'DAY 23 cockpit, thet would be the built-in "ice box (just like on my DS II), but Although the one on the 23 is bigger than the one on my DS II, I hadn't heard of anyone moving the battery box into that compartment (though I must admit......if re-enforced a bit....it would work better to stow the battery there than use it to keep food and drinks cold!). If that is the compartment you are refering to ("cockpit ice-box") then see my reply to your other post about leaks, the bungee-cord "hinges" are what I would expect as your leak source. I've included a pic of the "ice-box" hatch on a DS II and a drawing of the 23 cockpit for reference.

Leaks could be caused by deck cracks, but those most likely would not really show up when the boat is just sitting. Cracks would need some kind of outside force to open enough to leak usually. I'd check around all deck fittings fro minside while someone focuses a water hose on each spot. Also, the cockpit drain may be leaking resulting on water in the bilge, for that you would need to crawl into the cockpit locker on the portside and shine a flashlight on the drain fittings, located under the aft end of the cockpit. If either fitting (cockpit end or transom end) it could allow water to leak in and could be a BIG problem if boat was in the water. There are several postings on this web site about fixing that cockpit drain. The same basic setup was used on the 23 (1977-85). the 222, and several others (maybe all O'DAYs 20-26 ft long). I have added 2 pics of the typical O'DAY cockpit drain (pics are from a 222, but 23 will be similar as far as I know)
 

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Sep 26, 2006
31
-O'Day -23 beech lake
Thank you both for the info. Yes the ice box was used for the battery by the previous owner, and yet even when the hatch is closed it still fills up with water. I will continue to check the drains.
 
Sep 26, 2006
31
-O'Day -23 beech lake
Sunbird:

After studying your pictures it really helps. How did you get the pictures, I will see if I can fit. The photo's are great and demonstrate what the drain looks like and now I understand how it works. Some how it is plugged up and now I have got to figure out a way to unplug it.

Are there any other drains like that in the hull, and by the way, if there is water in the hull space, what is the best way to drain it.

And yes, I am describing the cockpit seat locker, thanks for the clarification.

Thanks again,

Robert Sylvester
 
Jun 2, 2004
1,952
Oday Day Sailer Wareham, MA
Those pics of the drain were taken and posted by another O'DAY owner (222, I think?) but I think they crawled in through the large seat locker.....or sent one of their kids in?? O'DAY used the same setup on many models. I'm still not sure how water gets into the compartment where your battery is, but would check the bolt holes for the hinges to see if they are leaking, and also (and be VERY carefull doing this!! O'DAY does a great job smoothing edges where you see them...not so go in hidden areas!) feel around the underside of the deck behind the opening (I'm thinking the space between the locker opening towards the side of the boat) to see how far the space goes..... it could be a leak in the deck around one of the fittings is getting into the compartment. I'm not familar enough with the 23 to really know how that locker is built (I'm relying on the similar locker on my DS II). I think you said elsewhere that the locker has metal hinges, not short pieces of bungee cord like on my boat (the holes for the bungee cords sometimes leak, that's why I'm asking).
That locker has a pretter good lip around it, so it would take a lot for water to get in over the lip.
 
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