Luff Tape Conversion
I am in process of buying new or converting some existing sails right now. Shurr Sail loft in Pensacola, FL is who I have used in the past, and have been very satisfied. They will do a luff tape conversion for $4.75/ft. of luff length. If you want a foam luff installed, the price goes up considerably to over $7/ft. Adding a sunbrella UV on the leech and foot gets quite expensive as well. I have a quote of $400 just for that on my 150 genoa. It would cost me well over 50% of the cost of a new headsail to convert my used one. I'm thinking of purchasing a good used one to get me by for now, and just selling my used hank on sails.