Cockpit sole problem

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Al

Got a question for owners of O'day 25's: I just bought a '76 and in the process of fixing her up. I've noticed that the cockpit sole has a "spongy" feel when you walk on it. I don't see any stress cracks or crazing in the floor. Have any other owners experienced this and what did you do to correct it?
 

RAD

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Jun 3, 2004
2,330
Catalina 30 Bay Shore, N.Y.
32 ODay with same problem

My Plan is to cut the cockpit sole about 4 to 6 inches from the sides with a router and lift the deck out,remove whats left of the balsa core and replace with marine plywood or a plastic sheet(sea board)the Im going to put the cockpit sole back down and epoxy the cut area.To hide the sin I'll install a teak grate.
 
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Ed Garcia

Provide bulkhead support

I had a similar problem on my 25, the cockpit sole was cracked and the core had rotted. On looking underneath I realized nothing supported the entire cockpit area. What I did was this, first I epoxied a piece of 1" marine plywood to the underside of the sole, I held it in place with stainless screws every 8" on either side. Next I made a support bulkhead and attached it to the plywood reinforcement at the center of the piece and down to the hull. I tabbed the bulkhead to the hull and the sole support. Now that the sole was fully firm and supported I cut out the damaged core, did an epoxy fill, and reglassed the cockpit sole area. As I was repainting the entire boat anyway, it all blended in.
 
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