caguy said:
Here is an excellent article on varnishing bright work.
I found it because I remember reading an article in This Old Boat about thinning the varnish. There was a graduation of thinning that ran from 25% to 10%. It really does make the job of varnishing less tedious by reducing the drying time between coats.
I'm not sure what you mean by wash boards, but I varnished the teak cockpit floor grate by spraying it on. I tried brushing it at first but getting in each of the holes was a pain so I thinned it out and sprayed it, much easier.
http://varnishteak.blogspot.com/
I might counter that thinning increases number of coats... Maybe.
I have no test data, but it is reasonable to assume that if you are applying more evaporative carrier and less solids, your build thickness per coat is less. It will probably take more coats to get the same finished thickness....
Wood boat guys get around this two ways.
One is to use two different formulas from same brand. For an all varnish finish, many Interlux finishers will use Jet Speed and get two coats per day. They finish up with Schooner for a slow drying, self-leveling UV protection coat.
Another trick the show boat guys use that I have just started experimenting with is a rolled and tipped epoxy build coat or two followed by varnish. Many show boats employ this method for a very flat, wet-look varnish. The epoxy gives a high-solids thick and quick depth. Sand it smooth and apply a couple of coats of varnish.
The epoxy fills the grain and gives necessary depth and finish thickness and then the top coat of varnish provides the UV protection the epoxy undercoat needs. The look achieved is one similar or better than a 20-coat varnish build, while requiring only 3or 4 coats.
Lastly it is QUICK, as you can have an epoxy build coat or two cured within a few hours that is equivalent to weeks of varnishing and sanding. Something to consider if your goal is a deep smooth finish free of grain texture you can see or feel.
Know there is a certain voodoo some maintain regarding UV varnish. Many theorize, and I have no basis to argue, that by and during the process of drying, all the UV inhibitors migrate to the surface of your finish. Therefore, if it is your habit to wet-sand and polish your final varnish coat, many will argue that you have removed your UV protection.
I might argue this theory, but buy in on it enough to tell you that for any bright work I do, the last coat is left as applied. You will never see me sand and polish a final exterior varnish coat. It is left as delivered by the brush. if I botch a last coat, it becomes the next-to-last coat. I will block it with 400 and try again.