What to do? What I was told, and did...
John... the whole story: I was purchasing a new side stay from D&R Marine, and it was Rudy who told me of the "500 failures". He is the one who would know, but I was curious where and how... and also why it was not more well known. But I've heard no stories yet, nor seen any O'Day 22's in yards or marinas with the upgrade Rudy suggested. And I am, by nature, very skeptical... however, this made enough sense, so I did it... and now I'm glad I did. In fact, when I was unscrewing a nut on my old, 1/4" chainplate "U", the threaded portion sheared off... and very, very easily.1) The problem: The factory 1/4" U, which the side stays attach to, is threaded with coarse threads. This cuts too far into the diameter. Now picture the angle at which the side stays pull on this sucker. It is not a straight pull... and supposedly, over 500 of these babies snapped off just below the deck, at the threads. Ouch.2) The solution: Rudy sells new, 5/16" U's. They come with locknuts, but no chainplates. They are fine threaded, nicely made, and quite beefy. You do not need to change your sidestay turnbuckle hardware... the original clevis "U" slips right over the 5/16" U. They are about $20 apiece... so for $40, I don't have to think about it anymore. As for installing, you do have to drill out the old straps and the holes in the deck, slightly. Very easy. But just for jollies, I replaced the chainplates (on the port side, so far) with longer, three bolt 1/8" stainless strap... those originals are just kind of wimpy looking. But Rudy did not warn against the original strap, just those itsy-bitsy "U's".Call Rudy Nickerson at:D&R MarineP.O. Box 92131 Mill StreetAssonet, MA 02702Telephone: 508/644-3001FAX: 508/644-3002