Catalina 27 sanitation system rebuild

Feb 11, 2015
212
Catalina 22 Lake Jacomo
I have a new to me 86 Catalina 27 that needs to have the sanitation system reworked. All of the hoses (original I think) are completely permeated and really smelly. I cleaned the system out before laying her up for the winter and left all of the V berth access panels open to air it out as much as possible, which seems to have helped. I'll be adding a complete service kit to the Groco HF head. In addition to the permeated hoses, I suspect that inadequate tank ventilation was a contributing factor in the air quality. The vent terminates inside the anchor locker which IMO hinders free exchange or fresh air, and also provides the perfect environment for dirt daubers to plug it up. The hose was also kinked nearly completely right behind the fitting so it wasn't all that functional to begin with. I'll be relocating it through the hull below the rub rail. I've decided to replace the hoses with Raritan Sani-Flex but I have a few questions.

1. Vent line. The holding tank vent is 3/4" and is merely reinforced vinyl typically used for potable water. Seems to me that sanitation rated hose would be preferred for the vent to avoid oder. Am I overthinking it, how critical is hose type for the vent line?

2. Head discharge routing. Currently, the head discharge incorporates a vented loop that doesn't appear to be part of the original design as it has a different brand of hose between the loop and the tank. Routing just seems goofy. The holding tank is located at the aft bulkhead under the V berth and the inlet is on the starboard side. It has a 90 degree fitting coming out the side pointing straight down. The hose goes down to the hull, makes a bend and goes up through the vented loop and back down before making another bend and then through the bulkhead to the head. So in essence, it's a giant P-trap. There is always going to be water sitting in the bottom bend and when the boat heels to starboard effluent will pour out into it and sit there. Would I be better off with a straight fitting coming off the tank which would allow the hose to stay level with the top before gradually curving up to the vent loop, thereby eliminating the "trap"? Do I even need a vent loop at all? The head discharge is only slightly lower than the tank inlet and eliminating the loop would result in maybe a 3' run with no tight bends. Now this would still allow the hose to back fill when heeled over and a failure of the joker could allow leakage into the bowl, but what if I relocated the inlet to the top of the tank along the centerline. Now back filling while heeled wouldn't be a factor but we're looking at about a 5' run slightly uphill. Is this too much without a vent loop or do I really need the gravity assist provided by the elevated loop?

3. Drain design. The tank drain is located on the forward side along the centerline at the bottom. Immediately forward of the drain is a PVC tee. One leg continues forward to the deck clean out (also located in the anchor locker :thumbsdown:) and the other leg routes to the macerator pump. It occurs to me that these two hoses are going to sit half full of effluent all the time. Obviously this is what causes them to permeate over time. What do you think about adding a ball valve between the outlet and the tee? Open it just for clean out and close it when you're done.
 
Dec 2, 1997
8,944
- - LIttle Rock
Oh dear! I don't think I've ever seen a sanitation system before in which EVERYTHING is wrong with it--starting with the vent line

1. Vent line. The holding tank vent is 3/4" and is merely reinforced vinyl typically used for potable water. Seems to me that sanitation rated hose would be preferred for the vent to avoid oder. Am I overthinking it, how critical is hose type for the vent line?
USCG regulations require that all waste tanks be vented to the outside of the boat...making yours not only a bad idea, but illegal. Vent lines should be sanitation hose.

2. Head discharge routing. Currently, the head discharge incorporates a vented loop that doesn't appear to be part of the original design as it has a different brand of hose between the loop and the tank.
No vented loop is needed in a toilet discharge line that only goes to the tank, although it might advisable to incorporate an ordinary loop in that line to protect against backflow when heeled.

3. Drain design.
Lake Jacamo is a closed inland lake, making it's waters a No Discharge Zone, which means all toilet waste must go into a tank that can only be emptied by pumpout. So there should be no overboard discharge capability.

And finally...your toilet is one of the better compact manual toilets, but it's 35 years old...too old to be worth putting any money into it.

I have a suggestion worth considering: replace everything with a self-contained system.

On any boat much smaller than about 30' a self-contained system—an "MSD" portapotty--makes a lot of sense. The "MSD" designation in the model name/number means it has fittings for a pumpout line and vent line, and is designed to be permanently installed (actually just sturdier brackets than portables, so you could still take it off the boat if you absolutely have to), which means that although it's still called a PORTApotty, you don't have to carry anything including urine jugs off the boat to empty it.

A 5-6 gallon model is household height and holds 50-60 flushes...you'd need at least a 30 gal tank to hold that many from a manual marine toilet . No plumbing needed except a vent line and pumpout hose--so no new holes in the boat...and -0- maintenance needed except for rinsing out the tank--which you can do with a bucket while it's being pumped out. Total cost including the pumpout hose and vent line is about $300--a fraction of what you'd spend for toilet, tank and all the related plumbing needed. And the best part is, you have all the advantages of a toilet and holding tank without giving up a single square foot of storage space. If this idea appeals to you, check out the Dometic/SeaLand 975MSD

Fwiw, a number of people here have done this and love it. And I'll be glad to answer any questions.

--Peggie
 
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Feb 11, 2015
212
Catalina 22 Lake Jacomo
Thank you for responding Peggie, your input is appreciated. Just wanted to reply to your comments.

USCG regulations require that all waste tanks be vented to the outside of the boat...making yours not only a bad idea, but illegal. Vent lines should be sanitation hose.
Yes, well aware that the vent is completely fubar which is why I'm moving it to the hull. I don't know why Catalina thought putting it in the anchor locker was such a great idea. I was mainly concerned about proper hose type there. I'll use sanitation rated.


Lake Jacamo is a closed inland lake, making it's waters a No Discharge Zone, which means all toilet waste must go into a tank that can only be emptied by pumpout. So there should be no overboard discharge capability.
Don't misunderstand, I'm certainly not going to be discharging waste into the water. As far as I know, it's not illegal to have the capability, just illegal to actually use it. I'm actually not opposed to eliminating the macerator leg completely, although it did come in handy for emptying the 10 gallons of clear water that the PO left in the tank before winter (boat on the hard with no access to a pump out).

And finally...your toilet is one of the better compact manual toilets, but it's 35 years old...too old to be worth putting any money into it.
Normally I would agree with that statement but the toilet itself is in really good condition. The PO tightened the discharge flange too much and cracked the pump cylinder but I found a new in box pump cylinder and master service kit stashed in the boat, so kicking in $35 for a new cam assembly to do a complete rebuild seems pretty economical.

I have a suggestion worth considering: replace everything with a self-contained system.
It's a good suggestion and I do have quality self-contained toilets on my other sailboat and in my camper, but the wife does not like them, plumbed for pump-out or not. Considering the toilet is good and the tank is good, I'm really just looking at replacing hoses (which I'd have to buy to permanently install an MSD anyway) and simplifying/improving the routing if possible.
 
Dec 2, 1997
8,944
- - LIttle Rock
I do have quality self-contained toilets on my other sailboat and in my camper, but the wife does not like them, plumbed for pump-out or not
And if mama ain't happy, nobody's happy!

I'd bet real money that Catalina did not install your holding tank. They almost always put it under a settee and run all vent lines--water, fuel and waste--into a rail stanchion in which they put slits or tiny holes on the aft side...which is great way to vent fuel and water tanks, but not for waste because the slit/holes quickly become clogged by waste that spills into the vent line. Catalina has recently seen the "error of their holding tank vent way" and have begun running vent lines to a thru-hull below the toe rail. You'll run your vent line forward to come out near the bow about a foot below the toe rail.

Catalina's water and waste tanks have always been supplied by Ronco Plastics, whose name and mold number are embossed int the top of the tank. If it's not there, the tank was not installed by Catalina. But even if it is there, it still could have been have purchased from Ronco by a previous owner. However, I'm 100% positive that Catalina would never have terminated a vent line inside the boat.

As for hoses...Raritan SaniFlex RaritanSaniFlex hose is the top rated sanitation hose because it's proven to be 100% odor permeation resistant--even has a 10 yr warranty against it and has the added advantage of being so flexible it can be bent almost as tight as a hairpin without kinking. Available in 1.5" and 1" (you'll use 1.5" for the toilet discharge and pumpout line and 1" for the vent line. Defender has it for the lowest price and sell it by the foot (most retailers only sell 50 coils), so you can buy only the amount you'll need (add 2' for safety). Raritan Sani / Flex Sanitation Hose at Defender.

I suggest you consider picking up a copy of my book (see link in my signature below). Its title (my publisher's idea) is a bit misleading...'cuz although it does deal with every source of odor on a boat and how to cure, or better yet PREVENT 'em, it's actually a comprehensive "marine toilets and sanitation systems 101" manual that explains the laws, describes all the types of systems and how they work, and will help you learn how to operate and maintain your system to prevent 99% of problems instead of having to cure 'em. 'Cuz you get to do any preventive maintenance on your terms when it's convenient...the need to cure a problem never happens when it is! It appears you're already more knowledgeable than a lot owners, but you'll find a lot info you may not know including the reason why your new vent line should be 1" and how to lube a toilet pump just once a season instead of flushing veggie oil through it every few weeks. And I'm always happy to answer questions.

--Peggie