Maine Sail,
I strongly value your experience and I believe your comments are fair and very useful. The contrarian view is that if you do a proper diesel heater install for $3K in parts and $2K in labor then many boaters would just never do it and would never realize the benefits of such a system. If you are a full time cruiser or live on the boat in Pacific Northwest, I can see how important this is. But many boaters in Southern California, San Francisco, etc. look at diesel heat as a nice to have option useful to extend the sailing season (it is just nice to have dry heat while at Catalina in the winter month). The option is not worth $5K to them, so they never do it. The key question is, can it be done
safely for less, for occasional use.
#1 The units are largely the same, having different software for marine vs. truck use is unlikely
#2 You do not need to use the plastic fuel line or copper, you can use fuel hose which meets ABYC as I did
#6 The exhaust muffler should be marine approved. I fully agree with you here, it costs $180
#7 Double walled exhaust is not bad but completely unnecessary for such low pressure, low flow output
The bottom line is that when installing a diesel heater, a large part of the cost is running the air ducts around the boat and this has to be custom anyway and is not included in any marine kits. It can cost $50 if you have a short run and one outlet for a small boat or $500-$1,000 if you have multiple outlets spread around the boat. Your choice and does not depend on the brand.
The actual unit, control, exhaust, fuel pump is pretty standard and can be had for $500 (all in, generic China) or $2-3,000 (Espar, Webasto). In both cases, the install could be safe, easy to use, quiet and will totally change to experience on the boat in cold, humid nights. I have been pleased with mine (love the control and the one button on/off) but will report back after a few months to see if I have had problems. For those of you who are worried about noise, if you install the marine muffler on the exhaust and the muffler that comes with the unit on the intake, the unit becomes totally quiet. Also, the pump ticking noise is annoying only in the beginning when it is starting the system. Once the pump is full with diesel it quiets down a lot and become just noise. So, do not worry about it. Overall noise on medium settings is comparable to a space heater, on low settings it is barely noticeable and on high settings it is like an air conditioner.
SV Pizzazz
I was approached a number of years ago by an Espar "knock-off" company wanting to get into the marine market. Before I accepted becoming a dealer I wanted to have one to examine and install. I paid dealer price for it. Upon initial inspection it was as near identical as could possibly be, but looks are not everything. In the end nothing about the unit was quality nor was it safe for a marine application. I installed it on my own vessel as a test bench and by the time I was done, doing it correctly, it cost more than an Espar marine kit. I declined becoming a dealer as the company failed in every possible way from quality to customer service. While the pricing seemed attractive by the time I purchased all the stuff needed to make it a safe and compliant marine install it cost more than an Espar.
Within a few weeks of using it the first fuel pump began to leak, then the second one, then the third. Warranty replacements? Now that's funny.... The promised credits never came through. No problem I'll just use an Espar pump. No go, would not work with the Espar pump. Looks the same but was not. Then the muffler began leaking, spot weld failed, the igniter died and a bit later the HX cracked. Long and short is I now have an Espar, which is what I should have done from the beginning....
Some things I have learned over many years of installing these heaters...
#1 The truck kits & "knock-offs" are quite different from the Eberspacher "Espar" marine kits, do not skimp here.
#2 A marine unit has different fuel line to meet marine standards, copper, not plastic. The plastic fuel lines in the truck kit do not meet ABYC, USCG or minimum standards your insurance company will want to see. Finding metric size copper in the US can be tedious and ABYC/USCG complaint rubber hose is simply not made in these sizes.
#3 A marine kit has marine specific software to minimize lock outs. On trucks they know where the fuel tanks are in comparison to the fuel metering pump. Not so on boats so the software is programmed differently to minimize lock outs..
#4 The truck kit comes with very little duct hose & supply/return outlets/inlets and the plenum is usually smaller.
#5 The truck kit does not come with any exhaust lagging..
#6 The truck kit does not come with an exhaust muffler...
#7 The truck kit does not come with double walled marine SS exhaust hose. It is single wall and not safe for marine use. The double wall SS exhaust hose is two spiral wraps of SS vs. one. The knock offs & Espar truck kits I have seen use one spiral layer. You can hardly tell the difference between standard and marine other than the marine version is much stiffer.. The marine vent can handle positive pressure and not leak / vent exhaust into the cabin where the single wall can leak.
#8 The truck kit does not come with the exhaust fitting for the transom (often this needs to bee custom anyway)
#9 The truck kit does not come with a marine mounting bracket, they mount them on a floor in the cab. This mean buying a mount or custom fabricating one.
#10 On some models the marine kits use larger duct hose diameters and heater outlets (plenum) to make up for the longer runs in boats. Our local Espar distributor refuses to sell these parts for a truck unit due to claimed liability.
#11 Truck kits don't come with exhaust condensate drains (some marine kits don't either)
I have installed a number of Espar's for folks trying to save a buck by purchasing truck kit or a knock off unit from Russia or China.. To install the unit correctly, with the correct parts has always costs more in the long run.
I would strongly urge you to buy a heater from whomever will stand behind it and service it locally. I would also not install an Espar without the digital thermostat. These stats allow you to re-set codes and trouble shoot the codes. The service tool for this cost over $1000.00 and the Digi-Max D-1000 stat costs under $100.00
Also please avoid teeing into an existing fuel line. The fuel "metering" pumps need the small diameter pick up the Espar ships with or they can lock out and cause problems. These metering pumps are not a typical fuel pump and don't behave like one.
Also please don't be tempted to oversize these as short runs or what is called "short cycling" leads to dirty combustion.
Also if you want an Espar to run quietly, and not sound like a jet engine, install their intake air silencer. The difference is night and day...