Battery Conditioning Question

Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Ok, so I have the new Sterling 60A charger installed. We put the boat back in the water after doing a lot of waterline stuff and that is when I installed the Sterling... So far everything seems fine. However, in a 24-hour period, I noticed the charger conditioning the batteries at 60A on the ammeter. How often does that need to happen?

I currently have 3 8D cheap-o Batteries+ batteries (previous owner) that are four years old and have been either on an older (year 2000-ish) 80A Pro Mariner single-voltage charger or a Genesis 30A trickle charger the PO installed to counteract the 80A monster that was boiling them, but the small one wasn't near big enough to even use as a power supply at dock. The wires to the batteries were only about 18ga... How can you even charge thru that? Don't answer :)

Is the charger maybe conditioning one battery at a time? Is it detecting something? Does it condition after every power loss? Should I worry that one battery is getting REALLY warm during even a normal charge? TBH... I haven't been able to figure out which battery is getting warm because I haven't had the time to sit in the bilge with paper and pencil and figure out the system as a whole yet. That happens next week.

I will be changing out to golf cart batteries in the spring once I learn the system, but for now, I have to deal with what is there.

Thanks!
 
Jun 6, 2006
6,990
currently boatless wishing Harrington Harbor North, MD
Think you just answered your own question. One battery is getting hot.....it is shorted and causing the charger to "see" a dead battery. You need to take the one that is getting hot out of the circuit and let it sit for a couple of hours. Check the standing voltage. Bet that you will find it is dead.
 
May 24, 2004
7,164
CC 30 South Florida
Yes one of the batteries seems bad. I would take them all out and have them tested at your friendly local auto parts retailer. No sense replacing just one battery when the others might be ready to follow soon. I like wet cell batteries in readily available sizes as I can get off the boat almost anywhere and find a replacement.
 
Feb 6, 1998
11,701
Canadian Sailcraft 36T Casco Bay, ME
STOP CHARGING NOW!!!!

Disconnect all batteries and isolate them from one another. Wait a day or two and take open circuit voltage readings. With the batteries disconnected from each other, and disconnected from the vessel, the bad battery will show itself with a low voltage. Usually somewhere in the 10-10.5V range. However if you are at the point where one of the batteries has internally failed it is time for a new bank...

After 24 hours your charger SHOULD NOT be charging at 60A! The only way it can be charging at 60A, into three 8D's, after 24 hours, is if you have a short, severely damaged battery or a high draw load you don't know about.

Continuing to charge this bank could lead to a boat fire... My guess, based on the information, is that you have a battery with an internal short and continuing to charge it can be very dangerous..
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Well DANG!!! I guess I will call the marina and get someone onboard to kill the charger. Maybe find a local tech to go pull the leads. I am several hours away from the boat.

QQ-If I have someone pull the battery leads, can I leave the charger connected to continue to provide power to things like pumps and lights while I work out a replacement? It might be a few days to get it worked out, and in the meantime, I will need DC power while onboard.
 
Last edited:
Sep 15, 2009
6,243
S2 9.2a Fairhope Al
if you don't have any luck getting someone on the phone you might want to put out a mayday here on sbo for someone to help you out in killing the power on your boat
 
May 24, 2004
7,164
CC 30 South Florida
A battery charger is designed to charge batteries and cannot be used as a stand alone power converter. Today's smart chargers are continuously probing battery conditions and if they don't find one will likely shut down providing an Error message. You may install a power converter (120V AC to 12V DC). Check some of the units used by RVs. Maybe an older, dumb charger could be used but I would worry about running one for an extended length of time.
 
Last edited:
Jan 22, 2008
8,050
Beneteau 323 Annapolis MD
A battery charger is designed to charge batteries and cannot be used as a stand alone power converter. ....
Unless there is a switch to convert the charger to a fixed voltage, say 13.2. My fridge lives on it more than the batteries.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Ok... So I found a guy that went aboard and disconnected our 3 8d batteries and turned off charger. He fought me all the way and wanted to use his special meter to give me the CCA readings (1400 spec... readings were 1000, 900, and 250... yes, 250). Anyway, when I explained that I wanted to not have him install a new 8D battery and I wanted to replace them myself with deep cycle GC batteries as a house bank, He really got defensive and pressed me to just put another 8D back in there because of his many years of experience. They will last you another 5+ years and the boat was designed for 8D's and it is a cheaper fix. Ok, fine. That may be true, BUT... While I may keep two 8Ds moving forward, I think it is smart to have at least one proper deep cycle bank. While I am not up-to-speed on exactly how she is wired up yet and I may be replacing a starter battery with a deep cycle bank, I can fix that down the road. We plan to do some anchoring and feel I am right here.

So I want to use two 12V GC US Battery replacements (I am pretty sure they can fit in an 8D box) and need to buy them TOMORROW to go down Friday and fix the problem. Am I right? Is this a good plan going forward? Would just one larger 12V hold me as a stop-gap until I can build a new box to hold 4 or 5? Regardless of what that battery's job is, It's unlikely we will be venturing out of the slip until Spring... So I kinda have time.
 
Last edited:
Sep 15, 2009
6,243
S2 9.2a Fairhope Al
Ok... So I found a guy that went aboard and disconnected our 3 8d batteries and turned off charger. He fought me all the way and wanted to use his special meter to give me the CCA readings (1400 spec... readings were 1000, 900, and 250... yes, 250). Anyway, when I explained that I wanted to not have him install a new 8D battery and I wanted to replace them myself with deep cycle GC batteries as a house bank, He really got defensive and pressed me to just put another 8D back in there because of his many years of experience. They will last you another 5+ years and the boat was designed for 8D's and it is a cheaper fix. Ok, fine. That may be true, BUT... While I may keep two 8Ds moving forward, I think it is smart to have at least one proper deep cycle bank. While I am not up-to-speed on exactly how she is wired up yet and I may be replacing a starter battery with a deep cycle bank, I can fix that down the road. We plan to do some anchoring and feel I am right here.

So I want to use two 12V GC US Battery replacements (I am pretty sure they can fit in an 8D box) and need to buy them TOMORROW to go down Friday and fix the problem. Am I right? Is this a good plan going forward? Would just one larger 12V hold me as a stop-gap until I can build a new box to hold 4 or 5? Regardless of what that battery's job is, It's unlikely we will be venturing out of the slip until Spring... So I kinda have time.
don't know how young you are but the golf cart bats are a better choice than the 8d's any day...... i have read too many times about those big heavy batteries giving trouble and short life...and based on you having 3 8d's its sounds like you have room for 6 6v gc batteries.... wire to series for 12 volts on each set of two's and then parallel the two's into one large bank ...and by doing that you will have ton of amps to run all your things ....two cg batteries produce 225 amps and three sets would give you 675 if all connected together and they are much easier to handle than the god awful heavy 8d's...just my take on what i have read on your problem and i would consider getting a sterling smart charge to take care of them ......read mainsails info on his site it will help you make a very informed choice and he will be more than glad to advise you ....granted i don't know your purse but if you can swing that combo by all means do so ...batteries are like baby children you have to take care of them or they will make life hell for you ...hope this helps
 
Dec 19, 2006
5,818
Hunter 36 Punta Gorda
don't know how young you are but the golf cart bats are a better choice than the 8d's any day...... i have read too many times about those big heavy batteries giving trouble and short life...and based on you having 3 8d's its sounds like you have room for 6 6v gc batteries.... wire to series for 12 volts on each set of two's and then parallel the two's into one large bank ...and by doing that you will have ton of amps to run all your things ....two cg batteries produce 225 amps and three sets would give you 675 if all connected together and they are much easier to handle than the god awful heavy 8d's...just my take on what i have read on your problem and i would consider getting a sterling smart charge to take care of them ......read mainsails info on his site it will help you make a very informed choice and he will be more than glad to advise you ....granted i don't know your purse but if you can swing that combo by all means do so ...batteries are like baby children you have to take care of them or they will make life hell for you ...hope this helps
 
Feb 6, 1998
11,701
Canadian Sailcraft 36T Casco Bay, ME
A battery charger is designed to charge batteries and cannot be used as a stand alone power converter. Today's smart chargers are continuously probing battery conditions and if they don't find one will likely shut down providing an Error message. You may install a power converter (120V AC to 12V DC). Check some of the units used by RVs. Maybe an older, dumb charger could be used but I would worry about running one for an extended length of time.

The Sterling ProCharge Ultra, which the OP has, can work as a stand alone power supply because it sees only its own voltage not a low battery voltage 11V - 9V etc... Our Lithium battery comes off the boat in the winter, and the Firefly AGM is left disconnected. When I need power I just flip on the charger. It even runs our Espar nicely.. It is a Sterling ProCharge Ultra. Not all chargers are capable of this but some are. I would not advise it for much more than lights and larger motor loads should be avoided if trying to use it as a power supply with no battery connected. I am not sure if the new California compliant models, a software change, will let it still work in PS mode or not though.....
 
Dec 19, 2006
5,818
Hunter 36 Punta Gorda
Why the rush and just wait until you check everything out.
I had 2 8 D in my boat and changed to 4 Trojan T 105 6 volt batteries 2011
And still doing great and Trojan said to equalize every month but I equalize every other month.
I do have a 12 volt battery for starting engine and Gen
Nick
 
Feb 6, 1998
11,701
Canadian Sailcraft 36T Casco Bay, ME
Ok... So I found a guy that went aboard and disconnected our 3 8d batteries and turned off charger. He fought me all the way and wanted to use his special meter to give me the CCA readings (1400 spec... readings were 1000, 900, and 250... yes, 250).
Preface: I am discussing house banks here and you've not made it very clear what you are doing with the batteries, how they are wired, which type of boat etc...


Keep in mind his "special meter", an impedance tester, can not tell you the Ah capacity. It just measures the impulse or cranking capacity. That said all your batteries are "dead" by industry standards. By industry standards a battery is deemed "dead" when it can no longer deliver 80% of its as new rating. If the as new spec was 1400CCA and you are at 1000 then even your best battery is on its last legs. Based on those readings and knowing how batteries test for Ah capacity vs. an impedance tester I can say without a doubt all of those batteries should be replaced.

Are Impedance Testers Worth It?




Anyway, when I explained that I wanted to not have him install a new 8D battery and I wanted to replace them myself with deep cycle GC batteries as a house bank, He really got defensive and pressed me to just put another 8D back in there because of his many years of experience.
"Many years of experience" only matters if you actually learned something from it. This guy apparently learned little, as it relates to batteries and boats....

They will last you another 5+ years and the boat was designed for 8D's and it is a cheaper fix.
Here is where it is sad how under educated the marine market is on batteries. Firstly there is NO BOAT DESIGNED FOR X BATTERY. This is a complete line of BOVINE DUNG.... The builders fit 8D batteries because they are bough in bulk and require less labor to install because they drop them in with cranes. They also require less complicated wiring for the very likely under educated employees who apparently can't figure out simple series/parallel wiring. Production buiolders also choose to install 12V batteries because they worry about owners and law suits when teh owner also does not understand simple series or series parallel wiring. Custom builders install 6V batteries all the time, not so much for the big production shops. 4D & 8D's also look impressive at boat shows to buyers who know even less than the builder does about proper batteryselection for "cycling" applications.

8D batteries are NOT cheaper batteries and the reality is they are MUCH MORE COSTLY when you do the actual math.. Battery cost is factored by cost per Ah when compared to predicted cycle life. There are only a couple of companies making true deep cycle 8D's flooded batteries, Rolls/Surrette & Dyno Battery, and your batteries are NOT true deep cycle batteries.

Based on the 1400CCA spec I can almost guarantee they are an East Penn made 8D. The East Penn 8D closer to a starting battery than a deep cycle and is really a "dual purpose" battery not a deep cycle product. These really have NO PLACE being used in a deep cycling application. Sure if you want to start massive Cat's on a 60' Buddy Davis sport fisher an 8D product is fine for that application, but it is simply a poor choice for a sailboat.

DEka/East Penn, Crown, Superior, Exide, Interstate etc. do not make an 8D deep cycle flooded battery no matter what the sticker says. If you see a sticker that says otherwise it is simply a lie, or as some might call it, "marketing".......

What Is a Deep Cycle Battery?


Ok, fine. That may be true, BUT... While I may keep two 8Ds moving forward, I think it is smart to have at least one proper deep cycle bank.
There is NO NEED for any 8D batteries on-board your boat, IF IT IS A SAILBOAT. Your existing batteries, all of them, are at the end and all could be close to another internal failure or short which can be very, very dangerous.. Your engine should not need an 8D for cranking, unless it has a massive engine, and a proper house bank would be assembled with batteries purposely designed as cycling batteries. 8D flooded batteries, unless made by Rolls or Dyno, are not deep cycle batteries.


While I am not up-to-speed on exactly how she is wired up yet and I may be replacing a starter battery with a deep cycle bank, I can fix that down the road. We plan to do some anchoring and feel I am right here.
You are exactly correct in wanting a proper deep cycle battery for a deep cycle application. The 6V US Battery US2200 XC2 can be had for about $120.00 each and two of them would be $240.00 for 232 Ah's and about 1000 lab rated cycles. The 8D will yield about 200Ah's have about 200-350 lab rated cycles and will cost about $230.00 to $400.00 but it is NOT a real deep cycle battery.. Even if we were to 100% ignore cycle life, the 8D flooded battery still costs more per Ah than what a pair of 6V batteries do.. This math is pretty simple $$$/Ah's. Add cycle life in and it becomes $$/Ah's = / lab cycle life (see link above). Heck you can even buy the Duracell EGC2, which is a 230Ah Deka/East Penn 6V at Sam's Club for $109.00 each....

So I want to use two 12V GC US Battery replacements (I am pretty sure they can fit in an 8D box) and need to buy them TOMORROW to go down Friday and fix the problem.

While you can use a US Battery 12V GC battery (155Ah Model # US 12V XC2) I would urge you to instead use two of their 6V batteries GC batteries, in series, for 12V (232Ah Model # US 2200 XC2). Two of them wired in series will easily fit in an 8D box, if you have the height..

Six volt golf car batteries are by far the most cost effective battery out there in terms of $$ to Ah's to cycle life. The 12V golf car battery has a much smaller market and thus is considerably more expensive than the 6V golf car battery. In terms of cycle life a 12V golf car battery & 6V are the same, don't confuse a 12V golf cart battery with a 12V group 24, 27 or 31 they are NOT the same in terms of cycle life.. The 6V GC2 golf car is by far and away your best value in a deep cycle battery for a boat, if you can fit the height.


Am I right? Is this a good plan going forward? Would just one larger 12V hold me as a stop-gap until I can build a new box to hold 4 or 5? Regardless of what that battery's job is, It's unlikely we will be venturing out of the slip until Spring... So I kinda have time.
Yes you are on the right track. If you just need a stop gap get rid of the bad battery and continue to use the 1000CCA and 900CCA batteries until you have the time and funds to do this the right way. I would not spend money on new batteries if you plan to only do a partial refit now but I would get rid of the really bad battery and cross your fingers on the other two until spring. Just make one house and one start.

Bottom line you want a deep cycle house bank and a battery for starting that can handle the engine spec. The engine battery can be deep cycle if a sailboat or if a power boat a dual purpose or start.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
Thank for everything Maine Sail!~!!

This is a POWERBOAT. And a rather big one (to us... a 42' Navigator) at that with two 318hp Volvo's. So that is why I was considering keeping the 8Ds as starters and adding a pretty large deep cycle house bank. I don't know how much juice it takes to turn over these 6.3 litre motors, so perhaps less than I am thinking. It sounds like a couple of smaller duels might work instead and maybe smaller than 8D... Because the fewer 8D's I have, the more 6V I can fit.

That said... since the Sterling can be used as a power supply, perhaps I will limp along with the other two until I can find out for sure what I have, how it is wired, and develop a plan for the winter/spring refit. However, I WILL reset my thinking and move into a 6V mindset and disregard the idea of a series of 12V's for the house bank. I have a little room and COULD do as many as eight in the space I have. Maybe more.
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
I made it down here yesterday. The batteries had been off charge for 4-ish days. Resting voltage readings were 12.59 and 12.52 for the two "good" batteries, but only 6.43 for the one that seems to be toast.

Once again, however, when I powered up the charger, it went right to a state of conditioning. Is that normal? Is it detecting the need to, or is that just SOP for this charger? I suppose I could read the manual, but this is more fun :-D
 
Sep 15, 2009
6,243
S2 9.2a Fairhope Al
first thing i would do is take the dead battery out of the system completely and then see what happens ...mine usually runs at full potential when i have had the charger turned off from ac power when it starts back up after turning the ac power back on for a few mins then it starts declining till it gets to the level of amp draw that is on the system ...then i kill all the things that are drawing power and it goes in to the lowest setting and maintains the power at 13.4 dcv and sometimes i see no amps at all just volts
 
Sep 20, 2015
123
Navigator 4200 Classic New Bern, NC
The dead battery IS out of the system completely :) In fact, I think it is the starter battery, but I will learn that today as I draw up the system on paper. The boat is still new to us, so I need to figure it all out. What I did learn yesterday was that the dead battery isn't even on the 1-2-Both-Off system. That frees me up to continue to use the boat normally (meaning just be on the boat on the weekends at the marina over the winter) until a new system can be rolled out.

Glancing at the display now (and I have put the other two batteries back online) it shows a charging voltage of 13.7 at less than 2 Amps. So all seems "normal". I am still wondering why it jumps right into conditioning mode right after power-up though?
 
Sep 15, 2009
6,243
S2 9.2a Fairhope Al
It may not need any thing more that a maintance charge at that point also your batteries may be accepting all it can handle in relation to there sulfated condition the older they are the less they can handle
 
Jan 11, 2014
12,693
Sabre 362 113 Fair Haven, NY
Glancing at the display now (and I have put the other two batteries back online) it shows a charging voltage of 13.7 at less than 2 Amps. So all seems "normal". I am still wondering why it jumps right into conditioning mode right after power-up though?
This summer I installed a Pro Nautic 1250P, essentially the same as the Sterling charger you installed. When it is first powered up it always goes right to bulk stage and then tapers off. If the battery is fairly well charged it will taper off quickly to the float stage, maybe 2 or 3 minutes. Maine Sail can certainly add more, however, I think this is how the charger determines the state of charge and how much of a charge the battery can take.

The logic for the charger could be to start with a high charge and then taper down or start with a low charge and raise the charge until the battery reached its limit. Intuitively the first method, start high and taper off, seems to be a better route, but I can't offer much of an explanation.