Balmar Smart Gauge and ACR - bad combination...

Apr 24, 2006
868
Aloha 32 Toronto, Lake Ontario
I'm curious if others have experienced this?

I love the high accuracy and "it just works" aspects of my Balmar Smart Gauge. No calibration, automatically re-calibrates and adjusts for true battery capacity etc.

At least until I switched my start battery from a diode isolator to an ACR for charging.
Now the Balmar is totally out to lunch, probably because the start battery is switched in and out of a parallel connection by the ACR. I tried disconnecting and reconnecting the Balmar but it still typically "freezes" at one value for hours and then jumps 20 to 30 percent in a blink. Not fun at night thinking I am fine with 90 % SOC then seeing it drop to 50. And the battery voltage supports 50%...

I will probably be replacing the batteries next year and may opt to get rid of the dedicated start battery and ACR - using the space to add another battery to the house bank. This should restore the Balmar functionality.
Funny how one change can impact other things...

Chris
 
Feb 26, 2004
23,132
Catalina 34 224 Maple Bay, BC, Canada
This sounds odd. I am sure Maine Sail, who touts the Smart Gauge, has installed many, if not hundreds, of them on boats with ACRs, whether they be combiners, BlueSea, echo chargers or duo chargers.

Have you any issues, in your mind, about the proper connections that you made?
 
Nov 13, 2013
723
Catalina 34 Tacoma
This would seem like a problem not unique to SmartGuage. How would any battery monitor or AH counter be accurate when the ACR is switching between banks? My ACR leaves the start battery combined with the house for several minutes powering house loads before isolating the house bank.
 
Last edited:
Jan 30, 2012
1,150
Nor'Sea 27 "Kiwanda" Portland/ Anacortes
Most likely the charge and use cabling is not connected correctly. Can you supply an exact diagram of your cabling as it is now installed?

Alternator + to must be to house bank. All other charge and use cables to house bank too. Smart guage to house bank.

ACR provides charge current from house bank to start bank - does not "switch" from one bank to the other.

Follow smart guage instructions to the letter. Failing all else call Balmar on Monday. They are very helpful.

Charles
 
Apr 24, 2006
868
Aloha 32 Toronto, Lake Ontario
The Smart Gauge has worked perfectly for two years. The house bank is comprised of two group 27's. All charging sources go directly to the house bank (alternator, solar, shore power charger) .
Smart Gauge is connected directly to the bank.

The start battery used to be maintained by a diode isolator from the house bank. All I did was replace that with a Bluesea ACR (wired as per directions).

Now that I think about it a "combiner" or echo charger effectively isolates the start battery from the house bank. An ACR acting like a true relay would "hard connect" and disconnect the start battery from the house bank. The Smart Gauge would see an ever changing configuration and might have a hard time tracking just the house batteries.

I think I'll give Balmar a call on Monday as suggested.

But before that I think I'll disconnect the ACR and see what happens. With only two or three engine starts a day (and it starts in about 3 seconds) I don't need to worry about charging it for a few days.

Chris
 
Feb 6, 1998
11,722
Canadian Sailcraft 36T Casco Bay, ME
Chris,

You need to do a factory reset and clear all learned data, not just disconnect it. You now need to let the SG relearn the new system. It will only be accurate for SOC when the banks are isolated (ACR open / below 12.8V) and the SG is seeing the bank being actively discharged in order to find SOC..
 
Apr 24, 2006
868
Aloha 32 Toronto, Lake Ontario
Thanks - I'll try the factory reset and see how it goes.
My plan next year is to do away with the start battery and use the space to increase the house bank. That should make it easier for the SG. A well managed house bank and a lithium ion start pack (just in case) seems to be the way a lot of people are going around here.

Thanks for the info,

Chris
 
Nov 13, 2013
723
Catalina 34 Tacoma
Thanks - I'll try the factory reset and see how it goes.
My plan next year is to do away with the start battery and use the space to increase the house bank. That should make it easier for the SG. A well managed house bank and a lithium ion start pack (just in case) seems to be the way a lot of people are going around here.

Thanks for the info,

Chris
Chris, how quickly can that lio be put to use? The advantage I see to a start battery is its available at the flip of a switch.
 
Sep 29, 2008
1,954
Catalina 310 #185 Quantico
At the risk of hijacking the thread, is there a better way? Not with the Balmar, but with the batteries. It seems to be more common in the past few years that these small LiOn about the small of a small paperback can be carried onboard easily and they hold a charge for up to a year. So if a starting battery really needed? I have 4 golf cart batteries onboard and use them in parallel all the time. I use my Victron to monitor them, but with LEDs and careful management I can go for days without worrying about re-charging. And, if I were to make a mistake and needed to start, a LiOn battery could provide enough reserve to start the engine and recharge. This way you eliminate the starting battery and all that extra complexity, use of space and weight.
 
Apr 24, 2006
868
Aloha 32 Toronto, Lake Ontario
I'd like to hear Main Sail's comments but I have talked to quite a few around here who have done this (as I plan to).
I'm finding that the biggest success factor is the sailor, not the technology. Most doing this are cruisers who actively manage their batteries. Monitors, alarms and diligence pretty much guarantee they will always be able to start from the house bank.
These folks (and myself) have never had a starting issue that was battery related so I'm not too worried about not having a dedicated start battery.
Maybe hard wiring in a lipo start packing is the answer to covering all contingencies?
 
Feb 6, 1998
11,722
Canadian Sailcraft 36T Casco Bay, ME
A start battery should ALSO be able to act as a reserve battery... This means it should be able to both start the engine and run critical house loads in an emergency. House banks can and do suddenly fail and a small LiPo is not going to cut it when or if it does. These little batteries, usually 10Ah or less, provide cranking capability but no real ability to use them as an emergency bank other than for starting.

This failure happened to one of our members only a few months ago.



Ideally you want the ability to:
Isolate the bad bank
Switch to the healthy reserve bank in order to run the vessel

This is another reason why I use deep cycle batteries for sailboat AUX start batteries. I had one customer sail halfway to Bermuda, hand steering and with minimal electronics, when his house bank suffered an internal short. He was pretty glad he'd kept that Group 31 as his "start / reserve" bank and it did exactly what it was designed and intended to do....

I have posted this before on Li-Ion jump packs but here it is again.

Li batteries, depending upon the chemistry, can handle loads upwards of 10C or ten times their capacity in discharge current. Impulse current can be upwards of 30-70X capacity.... A lead acid battery would implode if asked for anywhere near 10C for anything more than a few seconds HOWEVER we still need to consider real MATH and PEUKERT....

These little jump packs are entertaining for the size, and the price they have come down to, but...

I bought a Noco GB-30 and it failed to start the first three 3 boats I needed it on so I returned it. I then bought the Noco GB-40 (bigger & stronger yeah right) it too failed to start boats with dead batteries.

The "capacity" of the battery in the Noco Boost was simply too small to jump large marine batteries at low states of charge.

I unscrewed and opened up the Noco GB-40, which claims 1000A (peak), and inside I found a 2150mAh battery which equates to just 2.15 Ah's of total capacity. This is actually considerably smaller than the battery that powers my freaking iPad which is 7,340 mAh or 7.340 Ah.

I have gone back to using my AGM based jump pack, which is 22Ah... If these little lithium jump packs can get upwards of 20Ah I will jump back in but my Noco was nowhere near that and as far as I am concerned is nothing more than a misleading scam with completely bogus specs.

I also found the soldering inside the Noco to be of horrific quality and the relay that passes all the current is rated at 70A for a unit that claims 1000A.... 1000A through a 70A relay, hmmmmm??

A friend who is also an electrician bought a no-name Chinese jump pack and on the first jump one of the cables got so hot that it unsoldered itself.

Be very wary of how the mAh rating (1000mAh is 1 Ah) is derived:

For example is it a 60C, 30C, 10C, 2C or 0.2C discharge rate to earn that mAh rating? These batteries will often asked to supply a 30C plus load and on diesels often in excess of 40C. Just this morning (Sunday 7/31/16) I was trouble shooting a no start situation on a big Westerbeke diesel on a Fisher Motor Sailor. The in-rush cranking current was 614A and the averaged cranking current (Midtronics EXP-1000HD and Fluke 376) was still over 300A and this was after 50A of glow plug for 10-15 seconds. This is the exact type of scenario my GB-40 could not handle. Even to a massive 12,000 mAh jump pack battery or 12Ah (my Noco GB-40 was only 2.15 Ah's) delivering 614A to get a starter cranking is a 51C load or 51 X the batteries Ah capacity.

Ask the manufacturer what the Peukert of these jump packs at51 X Ah capacity? My Noco claimed a peak amperage of 1000A (400A cranking). At 400A (through a 70A relay) that is a 186C load or 186 X the 2.15 Ah capacity of my Noco GB-40.

What is the Peukert of that 2.15Ah battery at 186C????? Anyone who tells you lithium has no Peukert is simply full of bovine dung..

Most of these packs rely on your battery not being completely dead. They will actually start a motor without the batteries in place easier so be wary of those shady & misleading videos. The reason for this is the jump pack is not wasting precious starting current/capacity charging your dead battery first, reaching voltage equilibrium, before you hit the key. Believe it or not removing the dead battery from the equation can actually make it easier on the jump pack so don't be fooled by that sort of bovine dung....

Peukert exists, even for Lithium.. For a diesel with glow plugs, and a large dead battery, they may or may not start the motor. If the battery is below about 10V good luck especially if you also need glow...

Unfortunately the snake oil did not work, for what I needed a jump pack to do. I have gone back to my AGM jump packs which are 22 Ah not 2.1Ah.... If I start seeing 20+Ah lithium jump packs, from legitimate companies, not some Chinese scammer, I will jump back in but 2.1Ah, sorry, not for me......
 
Apr 24, 2006
868
Aloha 32 Toronto, Lake Ontario
That makes perfect sense having a start battery that can also suffice for house use.

I'm curious of your thoughts about not having a separate start battery - or always leaving the start battery switched in parallel with the house bank (and being the same battery type/spec as the house cells). I'm needing more house capacity but don't have the space without "surgery".

Chris
 
Sep 29, 2008
1,954
Catalina 310 #185 Quantico
Maine's description of those small batteries is pretty sobering. Guess I am sticking with my lead-acid batteries for now.