Funny you should mention that - - - -
I am currently in the process of correcting the great halyard/strut incident of fall 2000. Let it suffice to say that Stayset X does not break, and replacement struts from Dahmer Marine here in New Jersey cost $250.The only backing for my strut inside the hull was a couple of thin 5/16 stainless fender washers. The fiberglass build-up for the strut here is about 1/2". The fasteners were 5/16" flat Phillips head screws run up into the boat from the outside through countersunk holes in the bronze strut. The strut was set into some sort of hard material to provide alignment during final assembly. It never leaked, but I never really cared for the arrangement either. What with the screws being bent and set into some sort of hard bedding it was near impossible to get them out.I of course have decided to mount the new strut a little differently. I made up a plate for inside the hull out of 1/4" aluminum plate I had lying around. Drilled and tapped at the original hole centers for 1/2" diameter studs 3" long cut from a piece of stainless 18-8 threaded rod. The studs thread into the plate and are nutted above, locking them in place with Loc-tite or 5200. The plate with studs will be bedded into the hull with a thickened epoxy mix, keeping the epoxy off of the portion of thread exposed outside the hull. Once cured the strut will be put up onto the studs and pulled up into another bed of thickened epoxy and held in place with 1/2" self locking nuts. I expect to be able to remove the strut if necessary without disturbing the water tightness of the backing plate.------->>> An aside here: Hunter's original installation of my stern tube was off a bit. It is angled downward slightly from what it should be so that if I line up the stern tube, shaft and strut properly the strut will sit about 3/4" from the hull and the engine has to sit up a bit higher than it should. (Think see-saw with the stern tube as fulcrum.) This angle in effect reduces the clearance through the stern tube and is a major contributor to the shaft banging the tube under certain conditions. At this point I have no interest in resetting the stern tube so I think I'm just going to split the difference.My only concerns are:The choice of epoxy as the bedding material. It is real permanent and I'm screwed if I change my mind. That area at the back of the hull is not a fun place to work. I'm open to suggestions on this one.A little well will be formed by the plate and bedding which will tend to hold water. I'm figuring on just filling the area with foam. I'm open to thoughts on this one also.I'll just live with the miniscule amount of drag added by having the nuts on the outside.samlust@monmouth.com