Auxiliary Outboard Engines

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Dec 12, 2011
20
Cape Dory 25 Cambridge, MD
Hello everyone. My competent marina shop is unable to keep my 2010 Tohatsu 6 hp 4 stroke engine running consistently on my 25 Cape Dory sailboat. Carbs rebuilt, non ethenol gas used, run till empty each time. I get about 8 uses of leaving and entering the marina before it acts up. I am even willing to buy another new engine just to have reliability but local mechanics say all these small outboards are having problems. One item with my engine is it is not used that often. It sits for 3 or 4 weeks at a time. I can't get an answer from local mechanics about what else to do or even a suggestion on a different engine. The engine quit 2 weeks ago, I sailed into the marina and was so frustrated I told the marina, "Just yank the boat and put it on land" and I would deal with it later. As it turned out, I was on land in MD for Sandy so it was not all bad.
 
Jan 22, 2008
1,483
Hunter 37 C sloop Punta Gorda FL
Been there, done all that. LEARNED THE HARD WAY.


Do not run it dry.

My dad taught me to run OB's dry and I followed that for 60 years till I bought a race boat with a Merc 4cy 6. Carb bowl is such that about a teaspoon of gas remains after you run it dry. That teaspoon evaporates leaving gunk even with 100% gas.
If you are a purist, you can rmove the cowl and loosen the drain screw each time you use the motor. otherwise, you just unplug the hose, leave the bowl full and fire it up, even after a month. No air in bowl, no evaporation.
 

Alec

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Sep 23, 2005
79
Catalina 28mkII Bohemia River, MD
Perhaps one of the new propane powered outboards would be a good solution for you.
 
Nov 6, 2006
10,086
Hunter 34 Mandeville Louisiana
In the old days of two strokes, running dry left a nice coating of anti corroding oil on the carb parts .. Running dry on a 4 stroke leaves the carb parts stripped of any coating and leaves a little gasoline that has a BIG tendency to turn to gum, especially in the presence of aluminum and brass.. the materials of construction of most carburetors. I think Bill and Alec have the right answers.
 

Sumner

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Jan 31, 2009
5,254
Macgregor & Endeavour 26S and 37 Utah's Canyon Country
I agree with the don't run dry and using the stablizer, but would also think about a filter and make sure you aren't using an older tank on it. The idle jets are really small and will clog easy.

We use a .....






...filter on our 9.8 HP Tohatsu and have had no problems to date. When I do run it dry at the end of our trips I then also remove the drain screw to get the last of the gas out. That just takes a minute to do.

More info on the filter here....

http://purplesagetradingpost.com/sumner/macgregor2/outside-36.html

Sum

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Dec 12, 2011
20
Cape Dory 25 Cambridge, MD
Thanks for the answers. Interesting. Bill if I am reading it right, you are saying to not run it dry? Leaving bowl full could help. If I understand that right, that makes sense also.
Thanks so far.
Dean Raymond
 
Jun 25, 2012
942
hunter 356 Kemah,the Republic of Texas
Addendum...Let's see 22 plus year old Nissan 8.....2 stroke

Let's see 22 plus year old Nissan 8.....2 stroke sometimes it sits up to a year or more at a time. I never run it dry. On second set of plugs. Original fuel filter on engine. Always use a in line Atwood filter on fuel tank with fresh fuel. Follow strict prepping proto calls before starting. Make sure hose connector is properly seated etc...Squeeze pump bulb just so.... set choke to first click. Then calmly pull cord. Usually starts first pull. If it does not start by second pull then I forgot something....like forgetting the kill switch clip. After it warms up a bit it runs like a banshee !!!

Sorry for the addendum..The first posting was from my I-Pod. More to the problem......I would switch to a smaller 3 gallon gas tank and new fuel hose with a in line filter. I bet that has been your problem all along. At least clean and check the tank you have. If any ethonol fuel or a caustic cleaning agent has ever been used in the line or tank it could have damaged the inner walls of your tank or old fuel line.
BTW....I have neighbor who has a old Nissan 4 stroke and he has had no issues. So its got to be a dirty fuel....damaged fuel line and gas tank problem.
 
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May 4, 2005
4,062
Macgregor 26d Ft Lauderdale, Fl
I'd like to know what the mechanic does that corrects the problem. sounds like what you are doing is correct. are you using the same old gas tank? or you have a portable 6 gal tank that gets new fuel every few months.
 
Dec 12, 2011
20
Cape Dory 25 Cambridge, MD
Does it make a difference that it usually starts fine and starts acting up after running for a short while.?
 
Oct 26, 2005
2,057
- - Satellite Beach, FL.
Another culprit could be the fuel line.
Also, I'd take it to a different mechanic. More than likely the marina shop has one qualified mechanic and he has a couple of minimum wage helpers that work small jobs.
 
Oct 26, 2005
2,057
- - Satellite Beach, FL.
Oh, and I have an '04 6hp Tohatsu and do not have problems with this motor. I'm one of many satisfied Tohatsu owners on SBO.
 
Dec 12, 2011
20
Cape Dory 25 Cambridge, MD
I knew I would find a glimmer of hope here from the collective. I plan on incorporating every suggestion so far.
 

kenn

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Apr 18, 2009
1,271
CL Sandpiper 565 Toronto
In the old days of two strokes, running dry left a nice coating of anti corroding oil on the carb parts .. Running dry on a 4 stroke leaves the carb parts stripped of any coating and leaves a little gasoline that has a BIG tendency to turn to gum, especially in the presence of aluminum and brass.. the materials of construction of most carburetors.
We have a 1981 5 HP 2-stroke, and I can echo Kloudie's observations because last year out of a sense of duty I removed and disassembled the carb, and i found it clean as a whistle except for a thin film of 2-stroke oil. I only use ethanol-free gas, and allegedly 'premium' 2-stroke oil.

I'm also a fan of SeaFoam as a cleaning additive - I've used it on small 4-stroke motors with good results.
 
May 4, 2005
4,062
Macgregor 26d Ft Lauderdale, Fl
love seafoam. but its like stabil. maintenance additive.
when you say it runs for a short while...before it starts giving trouble.
-what's a short while? and is this still in Neutral? or after its warmed up and in Forward?

So many things.... air leaks are common and hard to diagnose. (swap fuel lines). fuel tank (swap). etc. but if it runs great after a 'cash injection' by your local mechanic, I'd like to know what he is doing different.
(basic carb rebuild?)

does this OB have thermostats? -they can also produce bad running conditions...
 

Joe

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Jun 1, 2004
8,188
Catalina 27 Mission Bay, San Diego
Hey....I have a two stroke.... so I won't seriously comment, 'cause your question is about a four stroke, which we all know is a completely different animal.

However, overheating and fuel supply restriction may lead to some of the symptoms you mentioned. So, check the tank's vent, it may be clogged, and be aware of operating temp if you can. Maybe a quick shot of carb cleaner could help.
 
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