Any outboard mechanics?

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jviss

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Feb 5, 2004
7,090
Tartan 3800 20 Westport, MA
I'm trying to remove the bearing carrier from a Mercury 15HP lower unit. I made the bearing carrier tool, and I know it's a left hand thread - but this thing won't budge! I even mounted the tool on an impact wrench, but no luck. Any ideas?
 
Oct 2, 2006
1,517
Jboat J24 commack
Do knot know your exact unit BUT the nut is pretty easy to drill and crack to remove it without doing damage to the unit

NOT real sure its left hand ?

You may need a good bit of heat to remove the carrier without doing any damage
 

jviss

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Feb 5, 2004
7,090
Tartan 3800 20 Westport, MA
thanks, but...

it's not a nut, it's the whole bearing carrier that has to be turned out. I know it's a left hand thread, I have the service manual. I'm just looking for someone to share their experience breaking one of these free.
 

jviss

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Feb 5, 2004
7,090
Tartan 3800 20 Westport, MA
Oct 2, 2006
1,517
Jboat J24 commack




The first thing you do in marine trade school is get torch saftey training from the welding trade section :)
 

RECESS

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Dec 20, 2003
1,509
Catalina 27 . St. Mary's Georgia
Pretty sure Tom is hinting at heating it with a torch until it just starts to glow and it should budge, heat is a great thing to use on metal as long as the heat being transferred does not hurt something like a seal.
 

jviss

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Feb 5, 2004
7,090
Tartan 3800 20 Westport, MA
...heating it with a torch until it just starts to glow...
That would ruin the gearcase, which is painted with some pretty exotic paint to protect from corrosion. Also, it's a pretty big piece of metal to heat that much. I was wondering, though, if I could pass a current (from my arc welder) through the bearing retainer to the gearcase, to burn out the corrosion that's present at the interface; this trick works with stainless screws corroded into aluminum masts.
 
Oct 2, 2006
1,517
Jboat J24 commack
If you have the lower unit secure and its not moving You should just need to warm it up a bit and it may take a few heating cooling cycles to get it moving

You most likely break something bad doing it cold as after X amount of time the marine enviro does its thing

A good sterndrive/outboard mech knows how to break the cheepest parts when trying to take something apart that has been toghter to long :)
 

jviss

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Feb 5, 2004
7,090
Tartan 3800 20 Westport, MA
Heat did it.

I cooked the lower in the bearing carrier thread area and, with an impact wrench on my removal tool, it finally came out. The bad news is that it looks as if the threads on the carrier are torn apart; don't know about the housing yet, I'm going to clean it up first, then take a look.

One lesson is that there's an O-ring sealing the bearing carrier on the outside end, so penetrating oil won't reach the threads. I should have applied the penetrating oil, or other stuff, from the inside.

While the gears, and the roller bearing are rusty, overall orange in color, they might clean up. Replacing all of the rusty bits would be cost-prohibitive, compared to the cost of a used lower unit, and the value of the motor. If I can clean it up and make the lower water-tight and serviceable, if not perfect, I'll be happy.
 
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