O'Day Rudders
Mike, I don't know why O'Day made these rudders this way and this rudder issue wasn't just O'Day 222s, but other larger O'Days also. Rudy mentioned that people would lose them from time to time and they'd sink to the bottom, but having foam would allow them to float a little. I fiddled around with my rudders to try and fix them and got nowhere. I went to the O'Day factory and bought a new rudder blade and it set me back about $160.00. Back then, Rudy Nickerson and a guy named Jeff who was in partnership with him, were having the O'Days built in Bristol RI, and Jeff was also building O'Day rudder blades at his old shop. The rudder blades they built were solid. So I asked Rudy to build me a rudder blade, and I still have this blade to this day. I also had the other two rudder blades down in my cellar and didn't have the heart to chuck them out until years later. These foam filled rudders are easy to recognize. There's a seam that goes around the blade. This is where they glued them together before pumping them with foam. The worse thing that you can do to these blades is have excess weather helm applied to them. What happens is, the blade will flex and cause the seam to open up. If you can correct the weather helm by moving your mast forward a fraction or reducing sail, you may be able to get away with a blade repair. My rudder is a tip-up rudder and if the rudder should creep up a 1/2", it will create a lot of weather helm on my tiller. I use an autopilot about 90% of the time so I don't always know when and if this happens. If you can't fix your rudder, or build one yourself, you may have to bite the bullet like I did Mike. I don't know what else to tell you, but good luck!Joe