Aluminum or stainless steel rivets?

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Jan 22, 2008
880
Fed up w/ personal attacks I'm done with SBO
I recommend a 3 step process, 2 of which have already been mentioned.

  1. Aluminum rivets, no question. The dissimilar metals issue and potential corrosion of the mast are paramount considerations.
  2. Insulate the mounting bracket with a rubberlike gasket. UHMW has been mentioned as has polyethylene (bleach bottle). I use a pricey flexible polymer gasket material available at McMaster-Carr. I don't endorse the use of polyethylene due to UV degradation. The critical property of the gasket material is that it cannot absorb and hold water, must be impervious. I gasketed everything that had any sort of mounting base, winches, spreader heel brackets, antenna mounts.
  3. Apply a generous amount of anti-oxidant compound to the fasteners, rivets and machine screws alike (I'm not a fan of sheet metal screws in aluminum). The compound I use with excellent long term results is NOALOX available at Home Depot or their competitors in the electrical department. It's a Code requirement for aluminum wire electrical connections. Good stuff.
 
May 14, 2010
46
Hunter 23 Hopatcong
I went though this on my last boat and here is some information I obtained (not sure where).

When considering aluminum and ss always consider the type of load.
My notes from that project are that...
3/16" Aluminum rivit - shear strength 330lb/tensile strength 515
3/16" Stainless steel rivet - shear strength 1150 lbs/tensile strength 1300 lbs
 
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