You can make your own high capacity alternator
except for that damn Yanmar mount. That's the hard part. The Balmar (and other brands) use an automotive frame (usually GM) and weld-up a custom bracket to it. The internals are stock stuff. They don't even have a regulator anymore. Those are external now. The rule to follow in building your own is to only use quality stuff, like bearings. A good shop can weld up a mounting bracket if you give them your stock Hitachi but thats another $$$ add-on. I would check ebay first. My Balmar hasn't had Balmar stuff for 13 years. The mounting bracket has been re-welded because of wear (too loose once) and the front bearing is now epoxied into its' mount because the case started to 'egg shape'. The regulator is now external and the rectifier is from a large frame alternator that uses no solder between the diodes. The only way that could be done is to remove the rectifier from the alternator and locate it next to the regulator in the equipment room. And that meant a blower and box was needed,,,and that meant a blower speed control,,,WHEW! But it works great. A description of this setup is on my web site below this photo #53P.S. Les, good scoop but I think the reason automotive regulators are poor for deep cycle battery banks is because they return amperage at too SLOW of a rate so as to work with non-hardened car-start duty batteries. Deep cycles take a licking so the acceptance stage of a 3 stage regulator can pack in the amps. Then shut down. The second and third stage isn't used for gunk-holing. That wastes engine run time. The batteries are topped off after the cruise or on a long motor passage if the need arises.