alternator upgrade

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Jun 21, 2007
5
Beneteau 343 Miami, Fl
I am still trying to figure my electrical system for my new 343. I want to upgrade the alternator to help my 400 amp hour battery bank. I would like to use a 100 amp alternator but am concerned if that size can be used with the 3/8" inch belt? Will this size rob to much horse power from the engine? I would appreciate hearing from anyone that has made this upgrade. Thanks.
 
Jun 21, 2007
5
Beneteau 343 Miami, Fl
I am still trying to figure my electrical system for my new 343. I want to upgrade the alternator to help my 400 amp hour battery bank. I would like to use a 100 amp alternator but am concerned if that size can be used with the 3/8" inch belt? Will this size rob to much horse power from the engine? I would appreciate hearing from anyone that has made this upgrade. Thanks.
 
Jun 1, 2004
227
Beneteau 393 Newport
You don't need an alternator upgrade,

you need a regulator upgrade. The Hitachi alternator is quite capable of charging your batteries. I used mine for one year before converting it for use with a balmar three step regulator. You would have to have very dead batteries to need the extra 30 amps from the Balmar alternator. I never saw amperage readings over 50 amps. Jim
 
Jun 1, 2004
227
Beneteau 393 Newport
You don't need an alternator upgrade,

you need a regulator upgrade. The Hitachi alternator is quite capable of charging your batteries. I used mine for one year before converting it for use with a balmar three step regulator. You would have to have very dead batteries to need the extra 30 amps from the Balmar alternator. I never saw amperage readings over 50 amps. Jim
 
Sep 25, 2008
7,499
Alden 50 Sarasota, Florida
huh?

A specific rated alternator is rated based on it's max output. A different regulator isn't going to somehow increase that max rating. Presuming you have the stock internally regulated alternator, changing the regulator to a 3 stage ext unit will allow you to change the charge rate somewhat but to significantly decrease the amount of time required to recharge a 400 amp bank which is 50% depleted, you should do as you plan and install a larger alternator. A 100 AH rated one will allow you to recharge that half-depleted bank to 85-90 percent full in around 3 hours depending on how you set the new regulator. You can use up to a 100 amp alternator without having to change the drive belt to a double belt.
 
Sep 25, 2008
7,499
Alden 50 Sarasota, Florida
huh?

A specific rated alternator is rated based on it's max output. A different regulator isn't going to somehow increase that max rating. Presuming you have the stock internally regulated alternator, changing the regulator to a 3 stage ext unit will allow you to change the charge rate somewhat but to significantly decrease the amount of time required to recharge a 400 amp bank which is 50% depleted, you should do as you plan and install a larger alternator. A 100 AH rated one will allow you to recharge that half-depleted bank to 85-90 percent full in around 3 hours depending on how you set the new regulator. You can use up to a 100 amp alternator without having to change the drive belt to a double belt.
 
Jun 16, 2005
476
- - long beach, CA
Take your alternator

to a rebuild shop and have it boosted. They can increase a 100 amper to about 125, then, with an external smart regulator, you should expect to run your engine about an hour to keep the bank between 50 and 80%, which is where you'll stay when out cruising. Three hours to recharge a battery bank with your main engine is nuts; an alternative is a small generator. I have a Honda 2000 and I love it.
 
Jun 16, 2005
476
- - long beach, CA
Take your alternator

to a rebuild shop and have it boosted. They can increase a 100 amper to about 125, then, with an external smart regulator, you should expect to run your engine about an hour to keep the bank between 50 and 80%, which is where you'll stay when out cruising. Three hours to recharge a battery bank with your main engine is nuts; an alternative is a small generator. I have a Honda 2000 and I love it.
 
Sep 25, 2008
7,499
Alden 50 Sarasota, Florida
recharge time from alternator

Three hours isn't "crazy". I'd agree that it's too long though. As an example: 100 amp alternator, once hot, will produce anywhere from 30 to 80 amps depending on engine speed. At close to idle, more like 30 amps. With a 400 amp bank half depleted, you need to replace 200 amps which would, even at full rpm, require over 2 hours to produce anywhere close to 150 amps except any regulator will cut back after the battery voltage decreases such that the last 15-20% requires significantly longer. A 100 amp alternator will not produce 100 amps for a prolonged period so unless you drastically increase the alternator size with the attendent belts and larger bracket, you are looking at a lot of motoring.
 
Sep 25, 2008
7,499
Alden 50 Sarasota, Florida
recharge time from alternator

Three hours isn't "crazy". I'd agree that it's too long though. As an example: 100 amp alternator, once hot, will produce anywhere from 30 to 80 amps depending on engine speed. At close to idle, more like 30 amps. With a 400 amp bank half depleted, you need to replace 200 amps which would, even at full rpm, require over 2 hours to produce anywhere close to 150 amps except any regulator will cut back after the battery voltage decreases such that the last 15-20% requires significantly longer. A 100 amp alternator will not produce 100 amps for a prolonged period so unless you drastically increase the alternator size with the attendent belts and larger bracket, you are looking at a lot of motoring.
 
P

Pat

Be Careful

A few seasons ago I upgraded the alt/reg on my 331. Your first problem will be trying to find a belt that will fit. The 100A alternator will be considerably larger than the stock alternator. When I found a belt that would fit, I would have to take the Alt off completely to install it. When I got the 3 stage reg and the alt working, the belt would slip under a full load from the alternator. My 27hp Westerbeke couldn't handle the bigger Alt. The directions called for detuning the alt through the programmable regulator until the belt stops slipping. I ended up detuning the alt from a 90A to a 55A. I didn't gain any reduction in the time it took to recharge the battery bank. Even after the detuning, it would still slip whenever I used the electric windlass. I got so fed up with the setup that I scraped the whole thing and reinstalled my original 50A alternator. I have a 300A battery bank and I haven't had any problems since. Read the fine print in the instuctions before you decide to go ahead with the installation. For a 27-30hp motor, you're right at the available horsepower limit for making this setup work. My advice would be to stick with what you have.
 
P

Pat

Be Careful

A few seasons ago I upgraded the alt/reg on my 331. Your first problem will be trying to find a belt that will fit. The 100A alternator will be considerably larger than the stock alternator. When I found a belt that would fit, I would have to take the Alt off completely to install it. When I got the 3 stage reg and the alt working, the belt would slip under a full load from the alternator. My 27hp Westerbeke couldn't handle the bigger Alt. The directions called for detuning the alt through the programmable regulator until the belt stops slipping. I ended up detuning the alt from a 90A to a 55A. I didn't gain any reduction in the time it took to recharge the battery bank. Even after the detuning, it would still slip whenever I used the electric windlass. I got so fed up with the setup that I scraped the whole thing and reinstalled my original 50A alternator. I have a 300A battery bank and I haven't had any problems since. Read the fine print in the instuctions before you decide to go ahead with the installation. For a 27-30hp motor, you're right at the available horsepower limit for making this setup work. My advice would be to stick with what you have.
 
Sep 25, 2008
7,499
Alden 50 Sarasota, Florida
dual belts required

Pat brings up a good point - if you go with a 100 amp alternator, it will require not a bigger belt but dual belts and probably a replacement mount arm to accommodate the larger size. On an engine with only 27HP, simple Wattage/HP conversion indicates you would lose a serior portion of the engine's rated power just driving the alternator.
 
Sep 25, 2008
7,499
Alden 50 Sarasota, Florida
dual belts required

Pat brings up a good point - if you go with a 100 amp alternator, it will require not a bigger belt but dual belts and probably a replacement mount arm to accommodate the larger size. On an engine with only 27HP, simple Wattage/HP conversion indicates you would lose a serior portion of the engine's rated power just driving the alternator.
 
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